Volkswagen Golf Variant / Jetta. Manual - part 295

 

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Volkswagen Golf Variant / Jetta. Manual - part 295

 

 

housing at the bolt -arrow- being used to secure the Seal In‐

staller - Stator - VW792- .

– Set the dial gauge (3 mm range) with 1 mm preload to “0”.
– Loosen securing bolts for clutch housing/transmission housing

in diagonal sequence until bolts the clear transmission hous‐

ing or the output shaft.

– Read measured value on dial indicator and note (example:

0.25 mm).

Note

The measured value will not be displayed when loosening the

bolts that connect the clutch housing to the transmission hous‐

ing.

Install a 1.95 mm shim or, if necessary, a 2.20 mm shim in

place of the 1.70 mm shim for measuring.

Allocate the shims. Refer to the Parts Catalog.

3.3.1

Determining the Shim

The specified bearing preload is obtained by adding a constant

preload figure of (0.20 mm) to the reading obtained (0.25 mm)

and the thickness of the shim installed (1.70 mm).
Example

Inserted shim

1.70 mm

- Measured value

0.25 mm

+ Preload (constant value)

0.20 mm

Shim thickness

1.65 mm

– Select the correct shim thickness according to the table. Refer

to 

⇒ “3.3.2 Shim Table”, page 355

 .

– Remove the transmission housing and remove the tapered

roller bearing outer race from the transmission housing.

A - Counter Support , for example, Puller - Kukko Counterstay -

2/2-
B - Internal Puller 46 to 58 mm , for example, Puller - Kukko In‐

ternal - 46-56mm - 21/7-
– Remove the inserted shim (1.70 mm) from the transmission

housing.

3.3.2

Shim Table

Thickness (mm)

1.50

1.80

2.10

1.55

1.85

2.15

1.60

1.90

2.20

1.65

1.95

2.25

1.70

2.00

 

3. 5th, 6th and Reverse Gear Output Shaft    

355

1.75

2.05

 

– Part numbers. Refer to the Parts Catalog.
Tolerance variations make it possible to find the exact shim thick‐

ness required.
– Install the outer race/tapered roller bearing with the selected

shim (in the example: 1.65 mm) Support transmission housing

directly beneath bearing mount using Slide Hammer - Press

Plate - 2050- .

3.3.3

Checking Measurement

• The selected adjusting shim is installed.
– Install the measuring tools.
– Place several washers (total thickness: 8 mm) on the clutch

housing at the bolt -arrow- being used to secure the Seal In‐

staller - Stator - VW792- .

– Set the dial gauge (3 mm range) with 1 mm preload to “0”.
– Loosen securing bolts for clutch housing/transmission housing

in diagonal sequence until bolts the clear transmission hous‐

ing or the output shaft.

• For correctly selected adjustment shim, dial gauge must now

display a value of 0.15 mm to 0.25 mm.

356

Special Tools

Special tools and workshop

equipment required
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Press Piece - Rod -

VW407-

♦ Press Piece - Rod -

VW408A-

♦ Press Piece - Rod -

VW412-

♦ Press Piece - Multiple Use

- VW454-

4. Special Tools    

357

Use - 40-20-

♦ Bearing Installer - Differen‐

tial Bearing - 40-21-

♦ Slide Hammer - Press Plate

- 2050-

♦ Holding Fixture - Spacers -

VW540/1B-

♦ Puller - Taper Roller Bear‐

ing - VAG1582-

♦ Puller - Taper Roller Bear‐

ing - Adapter 7 -

VAG1582/7-

358

 

 

 

 

 

 

 

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