Volkswagen Golf Variant / Jetta. Manual - part 238

 

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Volkswagen Golf Variant / Jetta. Manual - part 238

 

 

Bridge - Engine Support Feet - 10-222A/8- with cloth tape

-arrow-. Refer to the Parts Catalog (Chemical Materials).

– First check whether a coded radio is installed. If so, obtain the

anti-theft code.

– Disconnect the battery ground cable. Refer to ⇒  Electrical

Connecting .

Later in the procedure, the Engine Support Bridge - 10-222A- is

connected to the engine lifting eyes.
– Remove the engine cover if it is blocking the lifting eyes.
– Remove the air filter housing if it is located near the battery.

ing and Installing .

– Remove the battery, the battery cover and the battery tray.

Refer to ⇒  Electrical Equipment; Rep. Gr.  27 ; Battery; Bat‐

tery, Removing and Installing .

– Remove the shift cable lock washer -3- from the transmission

shift lever -1- and remove the cable from the pin -arrow-.

Metal Relay Lever
– Remove the selector cable lock washer -4- from the relay lever

-2- and remove the cable from the pin -arrow-.

Plastic Relay Lever

– Remove the cable retainer from the selector cable.
• To avoid damage to the selector cable, the cable retainer must

be disconnected from the selector lever before removal.

– Pull the securing mechanism all the way forward in direction

of -arrow 1- and then unlock to the left in direction of

-arrow 2-.

– Press the relay lever forward (in the direction of -arrow 3-).
– The relay lever is removed together with the cable retainer

later in the procedure.

– Remove the cable bracket from the transmission -arrows-,

move it to the side and tie it up.

3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Gasoline Engine and FWD    

127

inders
– Clamp the clutch master cylinder hose using a Hose Clamps

- Up To 25mm - 3094- .

Vehicles with A Hose/Line Assembly between the Clutch Master

and Slave Cylinders
– Clamp off the hose on the hose/line assembly -A- to the clutch

slave cylinder using the Hose Clamps - Up To 25mm - 3094- .

Continuation for All
– Pull the clamp -arrow- for the hose/line assembly or the pipe

out all the way to the stop.

– Remove the hose/line assembly or pipe from the bleeder/

clutch slave cylinder and seal it off.

Caution

Do not press the clutch pedal anymore.

– Remove the ground cable -1- from the top starter bolt.
– Disconnect the connector -2- from the Back-Up Lamp Switch

- F4- .

– Disconnect the connector and the wire from the starter.

– Remove the upper engine/transmission connecting bolts

-arrows-.

128

in the most rear hole out of the three holes in the battery tray.

– Use a collar bolt M6 x 80 or one of the battery tray bolts for

this.

– Remove the foam piece on the upper edge of the left and right

fender. Refer to ⇒  Body Exterior; Rep. Gr.  50 ; Fender .

– If there are hose and cable connections located near the en‐

gine lifting eyes for the Engine Support Bridge - 10-222A- ,

these must now be removed.

– Position the Engine Support Bridge - 10-222A- in front of the

hood support.

– Use:
– Position the Engine Support Bridge - Engine Support Feet -

10-222A/8- :

– Attach the engine and the Engine Support Bridge - Gearbox

Bracket - T10346- to the Engine Support Bridge - 10-222A- .

3. Transmission, Removing and Installing, Jetta from MY 2005 , Golf Wagon from MY 2007 and Golf Wagon from MY 2010, Vehicles with

Gasoline Engine and FWD    

129

Support Bridge - 10-222A- via the spindles.

The left drive axle must be removed later in the procedure.
– With the vehicle still standing on its wheels, loosen the left front

collar bolt -arrow- a maximum 90°, otherwise the wheel bear‐

ing will get damaged. Refer to ⇒  Suspension, Wheels, Steer‐

ing; Rep. Gr.  40 ; Drive Axles, Removing and Installing .

– Remove the noise insulation. Refer to ⇒  Body Exterior; Rep.

Gr.  50 ; Noise Insulation .

– Remove the lower part of the left front wheel housing liner.

– Remove the Left Front Level Control System Sensor - G78-

27 ; Starter; Starter, Removing and Installing .

– Remove the left charge air hose -arrow 1- and -arrow 2- and

Gr.  21 .

– Remove the air shroud -arrow- and the radiator fans. Refer to

130

 

 

 

 

 

 

 

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