Volkswagen Golf Variant / Jetta. Manual - part 144

 

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Volkswagen Golf Variant / Jetta. Manual - part 144

 

 

❑ Not on all vehicles

3 - Hose

❑ Rubber
❑ Made of plastic from

12/2005. Refer to

⇒ Fig. ““Plastic

Hose -1- ”“ , page 39

4 - Clutch Master Cylinder

❑ Removing and Instal‐

ling. Refer to

⇒ “1.6 Clutch Master

Cylinder, Removing and

Installing”, page 33

 .

5 - Clamp

❑ The clamp must be re‐

moved in order to re‐

move/install the hose/

line assembly

6 - Support

❑ To remove and install,

disconnect the clutch

master cylinder from the

clutch pedal. Refer to

⇒ “1.4 Clutch Pedal, Re‐

moving and Installing”,

page 23

 .

7 - Clutch Pedal

❑ Removing and Instal‐

ling. Refer to

⇒ “1.4 Clutch Pedal, Re‐

moving and Installing”,

page 23

 .

8 - Hex Nut

❑ 25 Nm
❑ Self-locking
❑ Quantity: 3
❑ For the mounting bracket to the bulkhead
❑ Always replace.

9 - Seal/O-Ring

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection version. Refer to

⇒ Fig. ““Seals/O-rings for the Hose/Line Assemblies”“ , page 39

❑ Allocation. Refer to the Parts Catalog.

10 - Hose/Line Assembly

Battery, Removing and Installing .

11 - Bracket

❑ Attached to the body

12 - Seal/O-Ring

❑ Install on the line connection

38

⇒ Fig. ““Seals/O-rings for the Hose/Line Assemblies”“ , page 39

❑ Allocation. Refer to the Parts Catalog.

13 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly

14 - Clutch Slave Cylinder

❑ Removing and Installing. Refer to 

⇒ “1.10 Clutch Slave Cylinder, Removing and Installing”, page 41

 .

15 - Hex Bolt, 20 Nm
16 - Breather Valve

❑ Clutch System, Bleeding. Refer to 

⇒ “1.11 Clutch System, Bleeding”, page 44

 .

17 - Dust Cap
18 - Transmission
19 - Bracket
20 - Hex Bolt

❑ 20 Nm

Seals/O-rings for the Hose/Line Assemblies

Item

Line connection version

1

Line connection with a groove all the way around

-arrow 1-

2

Line connection with a shoulder -arrow 2-

3

Line connection with a shoulder -arrow 2- and with

a groove all the way around -arrow 3-

• The seal / O-ring must be installed in the groove

-arrow 1 and arrow 3-.

Plastic Hose -1-
• The seals -2- must be inside the hose.

1. Clutch Mechanism, Servicing    

39

Overview - Hydraulics, RHD

1 - Brake Fluid Reservoir
2 - Seal

❑ For the plastic hose
❑ The seals must be in‐

side the hose

3 - Hose

❑ rubber
❑ Made of plastic from

12/2005. Refer to

⇒ Fig. ““Plastic

Hose -1- ”“ , page 39

4 - Clutch Master Cylinder

❑ Removing and Instal‐

ling. Refer to

⇒ “1.6 Clutch Master

Cylinder, Removing and

Installing”, page 33

 .

5 - Clamp

❑ To remove and install

the line, remove the clip

up to the stop

❑ On some clutch master

cylinders, it is pulled out

on the side

6 - Seal/O-Ring

❑ Install on the line con‐

nection

❑ Install with brake fluid
❑ Seals/O-rings suitable

for the line connection

version. Refer to

⇒ Fig. ““Seals/O-rings

for the Hose/Line As‐

semblies”“ , page 39

❑ Allocation. Refer to the ⇒  Electronic Parts Catalog (ETKA) .

7 - Support

❑ To remove and install, disconnect the clutch master cylinder from the clutch pedal. Refer to

⇒ “1.4 Clutch Pedal, Removing and Installing”, page 23

 .

8 - Clutch Pedal

❑ Removing and Installing. Refer to 

⇒ “1.4 Clutch Pedal, Removing and Installing”, page 23

 .

9 - Hex Nut, 25 Nm

❑ Self-locking
❑ Quantity: 3
❑ For the mounting bracket to the bulkhead
❑ Always replace.

10 - Bracket

❑ Attached to the body

11 - Line

❑ The pipe line and pipe/hose line 

⇒ Item 13 (page 41)

 may also be a single piece.

❑ Allocation. Refer to the ⇒  Electronic Parts Catalog (ETKA) .

40

Battery, Removing and Installing .

12 - Seal/O-Ring

❑ The pipe line and pipe/hose line 

⇒ Item 11 (page 40)

 may also be a single piece.

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection version. Refer to

⇒ Fig. ““Seals/O-rings for the Hose/Line Assemblies”“ , page 39

❑ Allocation. Refer to the ⇒  Electronic Parts Catalog (ETKA) .

13 - Hose/Line Assembly

❑ The pipe line and pipe/hose line 

⇒ Item 11 (page 40)

 may also be a single piece.

Battery, Removing and Installing .

14 - Bracket

❑ Secured on the ABS/EDL bracket

15 - Bracket

❑ for ABS/EDL

16 - Seal/O-Ring

❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection version. Refer to

⇒ Fig. ““Seals/O-rings for the Hose/Line Assemblies”“ , page 39

❑ Allocation. Refer to the ⇒  Electronic Parts Catalog (ETKA) .

17 - Clamp

❑ The clamp must be removed in order to remove/install the hose/line assembly

18 - Clutch Slave Cylinder

❑ Removing and Installing. Refer to 

⇒ “1.10 Clutch Slave Cylinder, Removing and Installing”, page 41

 .

19 - Collar bolt, 20 Nm
20 - Breather Valve

❑ Clutch System, Bleeding. Refer to 

⇒ “1.11 Clutch System, Bleeding”, page 44

 .

21 - Dust Cap
22 - Transmission
23 - Bracket
24 - Hex Bolt, 20 Nm

1.10

Clutch Slave Cylinder, Removing and

Installing

⇒ “1.10.1 Removing”, page 41
⇒ “1.10.2 Installing”, page 43
⇒ “1.10.3 Tightening Specifications”, page 43

1.10.1

Removing

Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-

1. Clutch Mechanism, Servicing    

41

 

 

 

 

 

 

 

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