Volkswagen Golf / Golf Plus. Manual - part 330

 

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Volkswagen Golf / Golf Plus. Manual - part 330

 

 

Installing
– Installation is carried out in the reverse sequence of removal.

Note

Torque setting of pendulum support 

⇒ page 10

 .

1.5

Assembly overview - parts of charge air

cooling

Note

Charge air system must be free of leaks.

When making repairs, remove oil from connection and hose

ends.

All hose connections of charge air system are secured by

spring-type clips or by connector couplings.

Checking charge air system for leaks 

⇒ page 162

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

158

     Rep. Gr.21 - Turbocharging/supercharging

 

Engine codes BLS and BXJ 

⇒ page 160

Installing hose connections with connector couplings

⇒ page 161

1.5.1

Engine codes BJB, BKC, BRU, BXE and BXF

1 - 8 Nm

❑ Fitting location

⇒ page 160

2 - Bracket

❑ Note installation posi‐

tion.

3 - Charge air cooler
4 - Connecting hose
5 - 8 Nm
6 - To turbocharger.
7 - Connecting pipe
8 - To intake connecting pipe.
9 - Vacuum reservoir
10 - 15 Nm
11 - 8 Nm
12 - O-ring

❑ Renew if damaged.

13 - Charge air pressure send‐

er -G31- with intake air tem‐

perature sender -G42-
14 - 3 Nm

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

1. Charge air system with turbocharger    

159

 

1 - 8 Nm
Fitting location 

⇒ page 160

2 - Bracket

❑ Note installation posi‐

tion.

3 - Charge air cooler

❑ To remove, bring lock

carrier into service posi‐

tion ⇒  General body re‐

pairs, exterior; Rep. Gr. 

50 ; Body - front; Lock

carrier - service position

4 - Sealing strip

❑ Pushed onto top and

bottom of charge air

cooler

5 - 3 Nm
6 - Charge air pressure sender

-G31- with intake air tempera‐

ture sender -G42-
7 - O-ring

❑ Renew if damaged.

8 - Bracket
9 - 5 Nm
10 - Connecting hose
11 - Charge air pipe
12 - Connecting hose

❑ To intake manifold flap

motor -V157-

❑ Assembly overview - in‐

take manifold 

⇒ page 174

13 - 8 Nm
14 - Connecting hose

❑ To turbocharger.

Securing bolts for charge air cooler
To loosen or tighten securing bolts -arrow-, bumper cover must

be removed.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

160

     Rep. Gr.21 - Turbocharging/supercharging

 

Installing hose connections with connector couplings

⇒ page 161

Hose connections with spring band ring 

⇒ page 162

1.6.1

Installing hose connections with con‐

nector couplings

Caution

The seal in the plug-in connector can be damaged if the se‐

curing clip is in the locked position when fitting the connector.

This can cause leakage. Observe installation instructions.

Removing
– Release plug-in connector by pulling out retaining clip

-arrow-. Separate hose/pipe without tools.

Installing
– If renewed, place seal in groove of charge air hose. Ensure

the seal is correctly seated in the groove.

– Lubricate sealing surface and seal with oil.
– Bring securing clip to release position -1-.
– Push charge air hose into coupling to stop.

– Bring securing clip to locking position -2- and then push charge

air hose again.

– Check if connector coupling seats correctly and is properly

engaged by pulling hose.

4-cylinder diesel engine (1.9 l engine) - Edition 01.2009

1. Charge air system with turbocharger    

161

 

 

 

 

 

 

 

 

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