Volkswagen Golf / Golf Plus. Manual - part 243

 

  Index      Volkswagen     Volkswagen Golf (2004) / Golf Plus (2005) - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  241  242  243  244   ..

 

 

Volkswagen Golf / Golf Plus. Manual - part 243

 

 

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.6.2

Adjusting door fittings for flushness

Use bolts -2, 3, 4, 5 and 6- on hinge to adjust correctly for flush‐

ness.
Use door alignment tool -3320- with bit -3320/3- .
– Adjusting upper area of door, loosen bolts -5 and 6-.
– Specified torque for bolt -5-: 10 Nm.
– Specified torque for bolt -6-: 50 Nm.
– To adjust lower area of door, loosen bolts -5 and 6-.
– Specified torque for bolt -2-: 10 Nm.
– Specified torque for bolts -3 and 4-: 50 Nm.
The bolts -3, 4 and 6- must always be renewed if loosened.
– Guide pin -4- may be ground down if necessary.

General body repairs, exterior - Edition 04.2008

1. Rear door    

93

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.7

Removing and installing door outer pan‐

el

1.7.1

Removing

– Lever out clips -3- from the bottom starting on the door -1- and

remove rear cover -2-.

– Lever out clips -5- from the bottom starting on the door -1- and

remove rear cover -4-.

General body repairs, exterior - Edition 04.2008

94

     Rep. Gr.58 - Rear doors, door components

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

– Remove lock cylinder housing: 

⇒ page 67

 .

– Remove door handle 

⇒ page 68

 .

– Remove bolt -1- from mounting bracket -2- which is located

behind door outer panel.

– Remove all bolts -2, 3 and 4-.
– Carefully remove door outer panel.

General body repairs, exterior - Edition 04.2008

1. Rear door    

95

s

p

e

c

t

 t

o

 

th

e

 c

o

rr

e

c

t

n

e

s

s

 

o

f

in

fo

r

m

a

tio

n

 in

 th

is

 d

o

c

um

en

t.

C

o

py

rig

ht b

y

 

V

olk

sw

a

ge

n

 

A

G.

1.7.2

Installing

Caution

Bolts of different types are used to secure door outer panel. If

these are fitted in the wrong positions, the door outer skin will

be damaged.

– Carefully fit door outer panel.
– Insert all bolts -2, 3 and 4-.
• Observe correct usage for the different types of bolts.
♦ Feature for bolt -2-: bolt with pointed end and thin washer.
♦ Feature for bolt -3-: bolt without pointed end but with thick

washer.

♦ Feature for bolt -4-: bolt with pointed end and thick washer.
– Check whether the securing strut guide pins are located in the

appropriate guide holes in door inner part. Then first tighten

all bolts -2, 3 and 4-.

General body repairs, exterior - Edition 04.2008

96

     Rep. Gr.58 - Rear doors, door components

 

 

 

 

 

 

 

Content   ..  241  242  243  244   ..