Toyota Corolla (2004+). Manual - part 114

 

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Toyota Corolla (2004+). Manual - part 114

 

 

70-29
WINDSHIELD/WINDOWGLASS/MIRROR
- INNER REAR VIEW MIRROR ASSY
6.
ZONE SETTING MODE
(a) Pressing the comp switch for 3 seconds, in the normal mode, will activate the zone setting mode.
A number (1 - 15) is displayed on the compass display.
HINT:
In the initial state, ”8” is displayed.
(b) The displayed number increases +1 every time the comp switch is pressed. Referring to the map,
check the number for the area where the vehicle will be used and set the zone number.
(c)
Leave it untouched for several seconds after setting and check that the compass display shows an
azimuthal direction (N, NE, E, SE, S, SW, W or NW) or ”C”.
7.
CALIBRATION SETTING MODE
(a) Pressing the comp switch for 6 seconds, in the normal mode, will also activate this mode.
(b) Drive the vehicle at a slow speed of 8 km/h (5 mph) or less in the circular direction.
(c)
Driving around the circle 1 to 3 times will display the azimuthal direction on the display, completing the
calibration.
HINT:
Once calibration is complete, it is not necessary to perform the above procedures unless the magnetic field
strength is drastically changed. If this happens, the azimuthal display will be changed to ”C”.
B57087
70-27
WINDSHIELD/WINDOWGLASS/MIRROR
- INNER REAR VIEW MIRROR ASSY
INNER REAR VIEW MIRROR ASSY
700GW-01
REPLACEMENT
HINT:
Installation is according to the reverse order of the removal.
1.
REMOVE INNER REAR VIEW MIRROR ASSY
(a) Remove the screw.
(b) w/ Map lamp:
Disconnect the connector.
(c)
Remove the rear view inner mirror assembly.
B56435
70-23
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDOW DEFOGGER SYSTEM
700GT-01
INSPECTION
1.
INSPECT DEFOGGER RELAY (Marking: DEF)
(a) Remove the defogger relay from the instrument panel
J/B.
(b) Inspect the defogger relay.
Standard:
Terminal No.
Condition
Specified condition
1 2
Constant
Continuity
Apply B+ between
3 5
Continuity
terminals 1 and 2
B16200
If the result is not as specified, replace the relay.
70-21
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDOW DEFOGGER SYSTEM
WINDOW DEFOGGER SYSTEM
700GR-01
LOCATION
Instrument Panel J/B
Defogger Relay
Defogger Wire
Instrument Panel J/B
M-HTR/DEF IUP Fuse
GAUGE Fuse
Defogger Fuse
B59159
70-22
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDOW DEFOGGER SYSTEM
700GS-01
PROBLEM SYMPTOMS TABLE
Symptom
Suspected Area
See page
1. M-HTR/DEF IUP fuse
-
2. DEF fuse
Rear window defogger does not operate
3. DEF relay
68-1
(Indicator lamp on)
4. Rear window defogger wire
5. Wire harness
-
1. GAUGE fuse
Rear window defogger does not operate
2. Defogger switch (A/C panel switch)
70-23
(Indicator lamp off)
3. Air control assembly
-
4. Wire harness
70-9
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
WINDSHIELD GLASS
700GN-01
COMPONENTS
Assist Grip Sub-assy
Roof Headlining Assy (Partial)
w/ Sliding Roof
Glove Box Lamp Assy
Map Lamp Cover
Front Door Opening Trim
RH Visor Assy
Weatherstrip RH
Front Pillar Garnish RH
LH Visor Assy
Visor Holder
_ Windshield Moulding Outside
Visor Holder
Inner Rear View Mirror Assy
_ Windshield Glass Stopper*1
_ Windshield Glass Stopper No.1*2
_ Windshield Glass Stopper No.2*2
_ Front Pillar Outer Dam
FR Wiper Arm RH
Front Pillar Garnish LH
20 (205, 15)
Windshield Glass
20 (205, 15)
*1:
FR Wiper Arm LH
1-piece type
*2:
2-piece type
Cowl Top Ventilator Louver RH
Hood to Cowl Top Seal
Cowl Top Ventilator Louver LH
Front Door Opening Trim Weatherstrip LH
Nm (kgfcm ftlbf)
: Specified torque
_ Non-reusable part
B59170
70-10
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
700GO-01
REPLACEMENT
HINT:
Installation is according to the reverse order of the removal.
1.
REMOVE FR WIPER ARM RH (See page 66-6)
2.
REMOVE FR WIPER ARM LH (See page 66-6)
3.
REMOVE HOOD TO COWL TOP SEAL (See page 66-6)
4.
REMOVE COWL TOP VENTILATOR LOUVER LH (See page 66-6)
5.
REMOVE COWL TOP VENTILATOR LOUVER RH (See page 66-6)
6.
REMOVE FRONT DOOR WEATHERSTRIP RH (See page 76-21)
7.
REMOVE FRONT DOOR WEATHERSTRIP LH (See page 76-21)
8.
REMOVE FRONT PILLAR GARNISH RH (See page 76-21)
9.
REMOVE FRONT PILLAR GARNISH LH (See page 76-21)
10.
REMOVE INNER REAR VIEW MIRROR ASSY (See page 70-27)
11.
REMOVE RH VISOR ASSY (See page 76-21)
12.
REMOVE LH VISOR ASSY (See page 76-21)
13.
REMOVE GLOVE BOX LAMP ASSY (See page 76-21)
14.
REMOVE ASSIST GRIP SUB-ASSY (See page 76-21)
15.
REMOVE VISOR HOLDER (See page 76-21)
16.
REMOVE ROOF HEADLINING ASSY (See page 76-21)
17.
REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER RH (See page
76-17)
18.
REMOVE ROOF DRIP SIDE FINISH MOULDING CENTER LH (See page 76-17)
19. REMOVE WINDSHIELD MOULDING OUTSIDE
Cut
(a) Using a knife, cut off the moulding as shown in the illustra-
tion.
NOTICE:
Cut
Do not damage the body with the knife.
(b) Remove the remaining moulding.
HINT:
When removing, make a cut partly, pull and remove it by hand.
B50448
20. REMOVE WINDSHIELD GLASS
2-Piece Type
HINT:
Depending on a vehicle type, either a 1-piece type or a 2-piece
type of stopper is installed.
(a) Push a piano wire through between the body and glass
from the interior.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
1-Piece Type
B58592
70-11
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
Stopper
(b) Tie both wire ends to wooden blocks or similar objects.
NOTICE:
F
When separating the glass, take care not to damage
the paint and interior/exterior ornaments.
Piano Wire
F
To prevent the piano wire to be cut, do not cross it.
(c)
Cut the adhesive by pulling the piano wire around it.
(d) Using a suction rubber, remove the glass.
NOTICE:
B50449
Leave as m uch adhesive on the body as possible when cut-
ting off the glass.
21. CLEAN WINDSHIELD GLASS
(a) Using a scraper, remove the damaged stoppers, dam and
adhesive sticking to the glass.
(b) Clean the outer circumference of the glass with white gas-
oline.
NOTICE:
F
Do not touch the glass after cleaning it.
F
Be careful not to damage the body.
BO3986
22.
INSTALL WINDSHIELD GLASS STOPPER NO.1
(a)
Install 2 new windshield glass stoppers No.1 to the body.
23. INSTALL WINDSHIELD GLASS STOPPER NO.2
(a) Coat the installation part of the stopper with Primer G.
NOTICE:
F
Dry the primer coating for 3 minutes or more.
B
F
Do not apply too much primer.
(b) Install 2 new windshield glass stoppers No.2 onto the
A
A
glass as shown in the illustration.
A: 40.0 mm (1.575 in.)
B59836
B: 7.7 mm (0.303 in.)
70-12
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
24. INSTALL FRONT PILLAR OUTER DAM
(a) Coat the installation part of the front pillar outer dam with Primer G.
NOTICE:
F
Dry the primer coating for 3 minutes or more.
F
Do not apply too much primer.
(b) Install 2 new front pillar outer dams with double-stick tape as shown in the illustration.
NOTICE:
Do not touch the glass face after cleaning it.
A: 7 mm (0.28 in.)
B: 22.5 mm (0.886 in.)
C: 45 mm (1.77 in.)
D: 5 mm (0.20 in.)
a - a
b - b
d
c - c
Dam
Dam
B59167
25. INSTALL WINDSHIELD GLASS
Adhesive
(a) Clean and shape the contact surface of the vehicle’s
body.
(1)
Using a knife, cut away any rough areas on the
Adhesive
body.
HINT:
Leave as much adhesive on the body as possible.
(2)
Clean the cut surface of the adhesive with a piece
BO4420
of shop rag saturated in cleaner.
(b) Position the glass.
(1)
Using a suction rubber, place the glass in the correct
position.
(2)
Check that all the contacting parts of the glass rim
are perfectly even.
(3)
Place reference marks between the glass and body.
NOTICE:
Check that the stoppers are attached to the body correctly.
HINT:
When reusing the glass, check and correct the reference mark’s
positions.
70-13
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
(4)
Remove the glass.
(c)
Coat the contact surface of the body panel with Primer M.
(d) Using a brush, coat the exposed part of the contact sur-
face on the vehicle side with Primer M.
NOTICE:
F
Dry the primer coating for 3 minutes or more.
F
Do not coat the adhesive with Primer M.
F
Do not apply too much primer.
(e) Coat the contact surface of the glass with Primer G.
(1)
Using a brush or sponge, coat the edge of the glass
and the contact surface with Primer G.
NOTICE:
F
Dry the primer coating for 3 minutes or more.
F
Do not apply too much primer.
(f)
Apply adhesive.
a
(1)
Cut off the tip of the cartridge nozzle as shown in the
illustration.
a
Part No. 08850-00801 or equivalent
HINT:
b
After cutting off the tip, use all adhesive within the time de-
b
scribed in the table below.
c
Temperature
Tackfree time
c
35_C (95_F)
15 minutes
a - a
20_C (68_F)
100 minutes
b - b
5_C (41_F)
8 hours
B
(2)
Load the sealer gun with the cartridge.
(3)
Coat the glass with adhesive, as shown in the il-
A
c - c
lustration.
A: 8.0 mm (0.315 in.) or more
B
B
B: 12.5 mm (0.492 in.) or more
A
(g) Install the glass.
A
(1)
Using a suction rubber, position the glass so that the
B59952
reference marks are aligned, and press it in gently
along the rim.
NOTICE:
F
Dry the primer coating for 3 minutes or more.
F
Check that the stoppers are attached to the body cor-
rectly.
F
Check the clearance between the body and glass.
(2)
Lightly press the glass front surface for close con-
tact.
(3)
Using a scraper, remove any excess or protruding
adhesive.
HINT:
Apply adhesive on the glass rim.
26.
INSTALL WINDSHIELD MOULDING OUTSIDE
(a)
Install a new windshield moulding to the windshield glass before the adhesive has hardened.
(b)
Hold the windshield glass in place securely with protective tape or equivalent until the adhesive has
completely hardened.
70-14
WINDSHIELD/WINDOWGLASS/MIRROR
- WINDSHIELD GLASS
(c)
Using a scraper, remove any excess or protruding adhesive before the adhesive has hardened.
NOTICE:
Take care not to drive the vehicle during the time described in the table below.
Temperature
Tackfree time
35_C (95_F)
1.5 hours
20_C (68_F)
5 hours
5_C (41_F)
24 hours
27. INSPECT FOR LEAK AND REPAIR
(a) Conduct a leak test after the adhesive has completely hardened.
(b) Seal any leak with sealant.
71-18
INSTRUMENT PANEL/METER
- CLOCK ASSY
CLOCK ASSY
7108L-01
REPLACEMENT
1.
REMOVE CONSOLE PANEL UPPER(See page 71-10)
2.
REMOVE HEATER CONTROL KNOB
3.
REMOVE INSTRUMENT CLUSTER FINISH PANEL(See page 71-10)
4.
REMOVE CLOCK ASSY
(a) Using a screwdriver, disengage the 4 claws, remove the
clock as shown in the illustration.
HINT:
Tape the screwdriver tip before use.
4 Claws
B59789
71-17
INSTRUMENT PANEL/METER
- COMBINATION METER ASSY
COMBINATION METER ASSY
7108K-01
OVERHAUL
HINT:
COMPONENTS: See page 71-7
1.
REMOVE METER HOOD SUB-ASSY(See page 71-10)
2.
REMOVE COMBINATION METER ASSY
(a) Remove the screw.
(b) Disengage the 2 clips as shown in the illustration.
(c)
Disconnect the connector, then remove the combination
meter.
B59342
3.
REMOVE COMBINATION METER GLASS
(a) Disengage the 8 claws, then remove the combination me-
ter glass.
E50427
71-7
INSTRUMENT PANEL/METER
- INSTRUMENT PANEL/METER
INSTRUMENT PANEL/METER
7108M-01
COMPONENTS
Front Pillar
Instrument Panel
Garnish LH
Sub-assy Upper
Front Pillar
Garnish RH
D
J
20 (204, 15)
Instrument
Heater Control
Panel Register
J
& Accessory Assy
Assy No.3
Instrument Cluster
Instrument
Finish Panel Sub-assy Center
Panel Register Assy No.1
Grove Compartment
Door Sub-assy
K K K
I
K
Combination
J
Glove Compartment
Meter Glass
Door Assy
L
Meter Hood
Control
Instrument
Sub-assy
Knob Sub-assy
Cluster
Finish Panel
Combination
Meter Assy
M/T Transaxle:
Floor Shift Shift Lever
Knob Sub-assy
Steering
Steering Wheel Assy
Console Panel Upper
Column Cover
Headlamp
Dimmer Switch
50 (510, 37)
Windshield
Wiper Switch
Assy
8.8 (90, 78 in.lbf)
Horn Button Assy
Nm (kgfcm, ftlbf)
: Specified torque
B59495
71-8
INSTRUMENT PANEL/METER
- INSTRUMENT PANEL/METER
G or H
G or H
G or H
C
E
A or B
E
Instrument Panel
Box Spring
Instrument Panel
Cowl Side Trim
Box
Board RH
Front Door
Scuff Plate RH
Cowl Side Trim
Board LH
Console Box
Parking Brake Hole
Carpet
A/T Transaxle:
Cover Sub-assy
J
J
J
J
F
F
Front Door Scuff
Console Box
Plate LH
Sub-assy Rear
B59496

 

 

 

 

 

 

 

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