Suzuki Grand Vitara JB419. Service manual - part 132

 

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Suzuki Grand Vitara JB419. Service manual - part 132

 

 

Table of Contents 9-iii

Front Fog Light Switch Inspection (If 

Equipped)...........................................................9B-*

Front Fog Light Relay Inspection (If 

Equipped)...........................................................9B-*

Front Fog Light Aiming Adjustment with 

Screen (If Equipped) ..........................................9B-*

Headlight Manual Leveling Switch (If 

Equipped) Inspection .........................................9B-*

Headlight Leveling Actuator Inspection (If 

Equipped)...........................................................9B-*

Rear Fog Light Switch Inspection (If 

Equipped)...........................................................9B-*

Height Sensor Removal and Installation (If 

Equipped)...........................................................9B-*

Height Sensor and Its Circuit Inspection (If 

Equipped)...........................................................9B-*

Leveling Control Module Removal and 

Installation (If Equipped) ....................................9B-*

Initialization of Auto Leveling Headlight 

System .............................................................. 9B-1

Illumination Cancel Switch (If Equipped) 

Inspection...........................................................9B-*

Auto-On Headlight Sensor Inspection (If 

Equipped)...........................................................9B-*

Specifications....................................................... 9B-*

Tightening Torque Specifications.........................9B-*

Instrumentation / Driver Info. / Horn ...... 9C-1

Precautions...........................................................9C-1

Precautions in Diagnosing Troubles for 

Combination Meter............................................9C-1

General Description .............................................9C-1

CAN Communication Data of Combination 

Meter.................................................................9C-1

Schematic and Routing Diagram........................9C-2

Combination Meter Circuit Diagram ....................9C-2

Component Location ........................................... 9C-*

Audio System Component Location.................... 9C-*

Diagnostic Information and Procedures............9C-3

Speedometer Symptom Diagnosis...................... 9C-*
Tacho meter Symptom Diagnosis....................... 9C-*
Engine Coolant Temperature (ECT) Meter 

Symptom Diagnosis .......................................... 9C-*

Fuel Meter Symptom Diagnosis..........................9C-3
Low Fuel Warning Light Symptom Diagnosis .....9C-3

Oil Pressure Warning Light Symptom 

Diagnosis .......................................................... 9C-*

Brake and Parking Brake Warning Light 

Symptom Diagnosis .......................................... 9C-*

Seat Belt Reminder Light Symptom Diagnosis 

(If Equipped) ..................................................... 9C-*

Illumination Indicator Symptom Diagnosis .......... 9C-*
Headlight Auto Leveling Indicator Symptom 

Diagnosis (If Equipped)..................................... 9C-*

Charge Warning Light Symptom Diagnosis ........ 9C-*
Main Beam (High Beam) Indicator Symptom 

Diagnosis .......................................................... 9C-*

Warning Buzzer Circuit Symptom Diagnosis ...... 9C-*

Cigarette Lighter Symptom Diagnosis (If 

Equipped).......................................................... 9C-*

Horn Symptom Diagnosis ................................... 9C-*
Information Display Symptom Diagnosis (If 

Equipped).......................................................... 9C-*

Clock Symptom Diagnosis (If Equipped)............. 9C-*
Audio System Symptom Diagnosis (If 

Equipped).......................................................... 9C-*

Remote Audio Control Switch Symptom 

Diagnosis (If Equipped)..................................... 9C-*

Navigation Symptom Diagnosis (If Equipped)..... 9C-*

Repair Instructions ..............................................9C-4

Ignition Switch Removal and Installation............. 9C-*
Ignition Switch Inspection.................................... 9C-*
Combination Meter Removal and Installation ..... 9C-*
Fuel Level Sensor Removal and Installation....... 9C-*

Fuel Level Sensor Inspection..............................9C-4
Oil Pressure Switch Removal and Installation ....9C-4
Oil Pressure Switch Inspection ...........................9C-5

Engine Coolant Temperature (ECT) Sensor 

Inspection.......................................................... 9C-*

Brake Fluid Level Switch Inspection ................... 9C-*
Parking Brake Switch Inspection......................... 9C-*
Door Switch (Front / Rear / Rear End Door) 

Inspection.......................................................... 9C-*

Outside Air Temperature Sensor Removal 

and Installation (If Equipped) ............................ 9C-*

Outside Air Temperature Sensor Inspection 

(If Equipped)...................................................... 9C-*

Instrument Panel Removal and Installation......... 9C-*
Information Display (Clock) Removal and 

Installation ......................................................... 9C-*

Audio Unit Removal and Installation ................... 9C-*
Front Speaker Removal and Installation ............. 9C-*
Rear Speaker Removal and Installation (5 

Door Model) ...................................................... 9C-*

Rear Speaker Removal and Installation (3 

Door Model) ...................................................... 9C-*

GPS Antenna Removal and Installation (If 

Equipped).......................................................... 9C-*

Horn Removal and Installation ............................ 9C-*
Horn Inspection ................................................... 9C-*
Horn Relay Inspection......................................... 9C-*
Antenna Base Removal and Installation ............. 9C-*
Remote Audio Control Switch Removal and 

Installation ......................................................... 9C-*

Remote Audio Control Switch Inspection............ 9C-*

Specifications....................................................... 9C-*

Tightening Torque Specifications........................ 9C-*

Wipers / Washers......................................9D-*

Diagnostic Information and Procedures............ 9D-*

Front Wiper and Washer Symptom Diagnosis .... 9D-*
Rear Wiper and Washer Symptom Diagnosis 

(If Equipped)...................................................... 9D-*

Headlight Washer Symptom Diagnosis (If 

Equipped).......................................................... 9D-*

Headlight Washer Operation Inspection ............. 9D-*
Inspection of Headlight Washer Control 

Module and Its Circuit ....................................... 9D-*

9-iv Table of Contents

Repair Instructions .............................................. 9D-*

Wipers and Washers Components ..................... 9D-*
Washer Tank and Washer Pump Removal 

and Installation .................................................. 9D-*

Washer Pump Inspection .................................... 9D-*
Windshield Wiper Removal and Installation........ 9D-*
Windshield Wiper Motor Inspection..................... 9D-*
Rear Wiper Removal and Installation (If 

Equipped).......................................................... 9D-*

Rear Wiper Motor Inspection (If Equipped)......... 9D-*
Windshield Wiper and Washer Switch 

Removal and Installation................................... 9D-*

Windshield Wiper and Washer Switch 

Inspection.......................................................... 9D-*

Rear Wiper and Washer Switch Removal and 

Installation......................................................... 9D-*

Rear Wiper and Washer Switch Inspection......... 9D-*
Rear Wiper Relay Removal and Installation ....... 9D-*
Rear Wiper Relay Inspection .............................. 9D-*
Headlight Washer Switch Inspection (If 

Equipped).......................................................... 9D-*

Headlight Washer Pump Removal and 

Installation (If Equipped) ................................... 9D-*

Headlight Washer Nozzle Removal and 

Installation (If Equipped) ................................... 9D-*

Specifications....................................................... 9D-*

Tightening Torque Specifications........................ 9D-*

Glass / Windows / Mirrors ....................... 9E-*

General Description ............................................. 9E-*

Rear End Door Window Defogger System 

Description ........................................................ 9E-*

Windshield Construction ..................................... 9E-*
Rear Quarter Window Construction .................... 9E-*

Diagnostic Information and Procedures............ 9E-*

Rear End door Window Defogger Symptom 

Diagnosis .......................................................... 9E-*

Power Window Control System Symptom 

Diagnosis .......................................................... 9E-*

Power Door Mirror Control System Symptom 

Diagnosis (If Equipped)..................................... 9E-*

Door Mirror Heater Symptom Diagnosis (If 

Equipped).......................................................... 9E-*

Repair Instructions .............................................. 9E-*

Windshield Removal and Installation .................. 9E-*
Rear Quarter Window Removal and 

Installation......................................................... 9E-*

Front Door Window Components........................ 9E-*
Front Door Glass Removal and Installation ........ 9E-*
Front Door Window Regulator Removal and 

Installation......................................................... 9E-*

Front Door Window Regulator Inspection ........... 9E-*
Rear Door Window Components ........................ 9E-*
Rear Door Glass Removal and Installation ......... 9E-*
Rear Door Window Regulator Removal and 

Installation......................................................... 9E-*

Rear Door Window Regulator Inspection............ 9E-*
Rear End Door Window Components ................. 9E-*

Rear End Door Glass Removal and 

Installation ......................................................... 9E-*

Rear End Door Window Defogger Relay 

Inspection.......................................................... 9E-*

Rear End Door Window Defogger Wire 

Inspection.......................................................... 9E-*

Rear End Door Window Defogger Wire 

Repair................................................................ 9E-*

Power Window Main Switch Inspection .............. 9E-*
Power Window Sub Switch Inspection................ 9E-*
Door Mirror Components..................................... 9E-*
Door Mirror Removal and Installation.................. 9E-*
Power Door Mirror Switch Inspection (If 

Equipped).......................................................... 9E-*

Power Door Mirror Actuator Inspection (If 

Equipped).......................................................... 9E-*

Door Mirror Heater Inspection (If Equipped) ....... 9E-*
Door Mirror Heater Relay Inspection (If 

Equipped).......................................................... 9E-*

Special Tools and Equipment ............................. 9E-*

Recommended Service Material ......................... 9E-*

Security and Locks................................... 9F-*

General Description ..............................................9F-*

Key Coding Construction .....................................9F-*

Component Location ............................................9F-*

Power Door Lock and Keyless Entry System 

Component Location ..........................................9F-*

Diagnostic Information and Procedures .............9F-*

Power Door Lock System Symptom 

Diagnosis ...........................................................9F-*

Power Door Lock System Operation 

Inspection...........................................................9F-*

Keyless Entry System Symptom Diagnosis (If 

Equipped)...........................................................9F-*

Keyless Entry System Operation Inspection ........9F-*

Repair Instructions ...............................................9F-*

Front Door Lock Assembly Components .............9F-*
Front Door Lock Assembly Removal and 

Installation ..........................................................9F-*

Front Door Lock Assembly Inspection .................9F-*
Power Door Lock Switch Inspection.....................9F-*
Door Key Cylinder Switch Inspection ...................9F-*
Power Door Lock Actuator Inspection (If 

Equipped)...........................................................9F-*

Rear Door Lock Assembly Components ..............9F-*
Rear Door Lock Assembly Removal and 

Installation ..........................................................9F-*

Rear Door Lock Assembly Inspection ..................9F-*
Rear End Door Lock Assembly Components.......9F-*
Rear End Door Lock Assembly Removal and 

Installation ..........................................................9F-*

Rear End Door Lock Assembly Inspection...........9F-*
Replacement of Transmitter Battery ....................9F-*
Programming Transmitter Code for Keyless 

Entry System (Vehicle without Keyless Start 
System) ..............................................................9F-*

Keyless Entry Receiver Removal and 

Installation ..........................................................9F-*

Table of Contents 9-v

Keyless Entry Receiver and Its Circuit 

Inspection...........................................................9F-*

Specifications........................................................9F-*

Tightening Torque Specifications.........................9F-*

Special Tools and Equipment ..............................9F-*

Recommended Service Material..........................9F-*

Seats ..........................................................9G-*

Diagnostic Information and Procedures............ 9G-*

Front Seat Heater Symptom Diagnosis (If 

Equipped).......................................................... 9G-*

Repair Instructions .............................................. 9G-*

Front Seat Components...................................... 9G-*
Front Seat Removal and Installation................... 9G-*
Front Seat Heater Switch (Driver and 

Passenger Side) Inspection (If Equipped) ........ 9G-*

Front Seat Heater Wire Inspection (If 

Equipped).......................................................... 9G-*

Rear Seat Components ...................................... 9G-*
Rear Seat Removal and Installation ................... 9G-*

Specifications....................................................... 9G-*

Tightening Torque Specifications........................ 9G-*

Interior Trim ..............................................9H-*

Repair Instructions .............................................. 9H-*

Floor Carpet Removal and Installation................ 9H-*
Head Lining Removal and Installation ................ 9H-*
Console Box Components .................................. 9H-*

Sun Roof / T-Top / Convertible Top ......... 9I-*

General Description ............................................... 9I-*

Power Sliding (Sun) Roof System Description ......9I-*

Diagnostic Information and Procedures.............. 9I-*

Power Sliding (Sun) Roof System Symptom 

Diagnosis ............................................................ 9I-*

Repair Instructions ................................................9I-*

Sliding (Sun) Roof Glass Components .................9I-*
Sliding (Sun) Roof Glass Removal and 

Installation...........................................................9I-*

Sliding (Sun) Roof Glass Adjustment....................9I-*
Sliding (Sun) Roof Switch Inspection ....................9I-*
Sliding (Sun) Roof Motor Removal and 

Installation...........................................................9I-*

Sliding (Sun) Roof System Circuit and Motor 

Inspection............................................................ 9I-*

Sliding (Sun) Roof Assembly Components........... 9I-*
Sliding (Sun) Roof Assembly Removal and 

Installation...........................................................9I-*

Sliding (Sun) Roof Assembly Disassembly 

and Reassembly .................................................9I-*

Hood / Fenders / Doors ............................ 9J-*

Repair Instructions ...............................................9J-*

Hood Removal and Installation ............................ 9J-*
Hood Inspection and Adjustment ......................... 9J-*
Front Fender Components ................................... 9J-*
Front Fender Removal and Installation ................ 9J-*
Front Door Assembly Components ...................... 9J-*
Front Door Assembly Removal and 

Installation .......................................................... 9J-*

Rear Door Assembly Components....................... 9J-*
Rear Door Assembly Removal and 

Installation .......................................................... 9J-*

Rear End Door Assembly Components ............... 9J-*
Rear End Door Assembly Removal and 

Installation .......................................................... 9J-*

Specifications........................................................9J-*

Tightening Torque Specifications......................... 9J-*

Special Tools and Equipment ..............................9J-*

Recommended Service Material .......................... 9J-*

Body Structure..........................................9K-*

Repair Instructions .............................................. 9K-*

Front Bumper Components................................. 9K-*
Rear Bumper Components ................................. 9K-*
Cowl Top Components........................................ 9K-*

Specifications....................................................... 9K-*

Body Dimensions ................................................ 9K-*
Panel Clearance.................................................. 9K-*

Paint / Coatings ........................................ 9L-*

General Description ..............................................9L-*

Anti-Corrosion Treatment Construction................9L-*
Plastic Parts Finishing..........................................9L-*

Component Location ............................................9L-*

Sealant Application Areas ....................................9L-*
Under Coating Application Areas .........................9L-*
Anti-Corrosion Compound Application Area ........9L-*

Exterior Trim ............................................ 9M-*

Repair Instructions ..............................................9M-*

Roof Drip Molding Removal and Installation (If 

Equipped)..........................................................9M-*

Roof Rail Removal and Installation (If 

Equipped)..........................................................9M-*

Splash Guard Removal and Installation (If 

Equipped)..........................................................9M-*

9A-1 Wiring Systems: 

Body, Cab and Accessories

Wiring Systems

General Description

Abbreviations

S5JB0B9101001

ESP is a registered trademark of Daimler Chrysler AG.

Abbreviation

Full term

Abbreviation

Full term

2WD

2 wheel drive vehicles

IF EQPD

If equipped

4WD

4 wheel drive vehicles

IG

Ignition

A/B

Air bag

IG COIL

Ignition coil

A/C

Air conditioning

ILL

Illumination

A/LEV

Auto leveling

IND

Indicator

A/T

Automatic transaxle

INT

Intermittent

ACC

Accessory

ISC

Idle speed control

BCM

Body control module

J/B

Junction block

CAN

Controller area network

J/C

Joint connector

CKP

Crank shaft position

L

Left

CMP

Cam shaft position

LED

Light emitting diode

COMB

Combination

LHD

Left hand drive vehicle

DLC

Data link connector

LO

Low

DRL

Daytime running light

MAP

Manifold absolute pressure

DSL

Diesel engine

M/T

Manual transaxle

ECM

Engine control module

O/D

Over drive

ECT

Engine coolant temperature

P/N

Power normal

EGR

Exhaust gas recirculation

P/S

Power steering

ELCM

EVAP leak check module

PSP

Power steering pressure

ESP

®

Electronic stability program

R

Right

EVAP

Evaporative

RHD

Right hand drive vehicle

FWD

Forward

SDM

Sensing and diagnostic module

HI

High

ST

Starter

HID

High intensity discharge

TCC

Torque converter clutch

HLC

Head light cleaner

TCM

Transmission control module

IAC

Idle air control

VSS

Vehicle speed sensor

IAT

Intake air temperature

VSV

Vacuum switching valve

ICM

Immobilizer control module

5 dr

5 door

 

 

 

 

 

 

 

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