Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 83

 

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Suzuki Grand Vitara JB416 / JB420 (ESP model). Service manual - part 83

 

 

5A-31 Automatic Transmission/Transaxle: 

Reference Waveform No. 1
Pressure control solenoid valve signal at engine idling.

Reference Waveform No. 2
TCC pressure control solenoid valve signal at engine 
idling.

14

ORN

Output shaft speed 
sensor (–)

2 – 3 V

Ignition switch ON, engine at stop

15

16

PNK

Input shaft speed 
sensor (–)

2 – 3 V

Ignition switch ON, engine at stop

17

18

GRN/WHT

Transmission range 
sensor (“L” range)

8 – 14 V

Ignition switch ON, selector lever at “L” range

0 – 1 V

Ignition switch ON, selector lever at other than “L” 
range

19

GRN/ORN

Transmission range 
sensor (“2” range)

8 – 14 V

Ignition switch ON, selector lever at “2” range

0 – 1 V

Ignition switch ON, selector lever at other than “2” 
range

20

PNK

Transmission range 
sensor (“P” range)

8 – 14 V

Ignition switch ON, selector lever at “P” range

0 – 1 V

Ignition switch ON, selector lever at other than “P” 
range

21

22

23

PPL/WHT Data link connector

8 – 14 V

Ignition switch ON

24

25

26

Terminal Wire color

Circuit

Standard 

voltage

Condition

Measurement 
terminal

CH1: “E92-4” to “E92-1”

Oscilloscope 
setting

CH1: 5 V/DIV
TIME: 20 ms/DIV

Measurement 
condition

• After warmed up to normal 

operating temperature

• Engine at specified idle speed 

with “P” range.

I3RM0B510029-01

Measurement 
terminal

CH1: “E92-5” to “E92-1”

Oscilloscope 
setting

CH1: 5 V/DIV
Time: 2 ms/DIV

Measurement 
condition

• After warmed up to normal 

operating temperature

• Engine at specified idle speed 

with “P” range

I4RS0A510024-01

Automatic Transmission/Transaxle:  5A-32

Reference Waveform No. 3
CAN communication line (High & Low) signal at engine 
idling.

Reference Waveform No. 4
Output shaft speed sensor signal at vehicle speed 40 
km/h (25 mile/h).

Reference Waveform No. 5
Input shaft speed sensor signal at engine speed 3000 
rpm.

Measurement 
terminal

CH1: “E92-7” to “E92-1”
CH2: “E92-17” to “E92-1”

Oscilloscope 
setting

CH1: 1 V/DIV
TIME: 100 

µs/DIV

Measurement 
condition

• After warmed up to normal 

operating temperature

• Engine at specified idle speed 

with “P” range.

Measurement 
terminal

CH1: “E93-5” to “E92-1”

Oscilloscope 
setting

CH1: 5 V/DIV
TIME: 2 ms/DIV

Measurement 
condition

• After warmed up to normal 

operating temperature

• Drive vehicle at 40 km/h (25 

mile/h).

I3RM0B510030-01

I5JB0A510046-02

Measurement 
terminal

CH1: “E93-6” to “E92-1”

Oscilloscope 
setting

CH1: 2 V/DIV
TIME: 10 ms/DIV

Measurement 
condition

• After warmed up to normal 

operating temperature

• Engine at 3,000 rpm with “P” 

range.

I5JB0A510047-02

5A-33 Automatic Transmission/Transaxle: 

Repair Instructions

Automatic Transmission Unit Components

S5JB0E5106027

(b)

(c)

(c)

(c)

(c)

(d)

(e)

17

16

9

9

(c)

9

15

8

7

4

3

5

6

10

11

12

18

19

21

20

(a)

2

(a)

1

23

(b)

24

(b)

13

14

A

(a)

22

(b)

13

14

[A]

I5JB0D510006-01

[A]: View A

8. Drive plate cover

16. Oil filler tube bolt

24. Engine earth cable bolt

1. Torque converter mounting bolt No.1

: After tightening torque converter 
mounting bolt No.1, tighten torque 
converter mounting bolt No.2.

9. Engine to transmission bolt

17. Oil filler tube

: 65 N

⋅m (6.5 kgf-m, 47.0 

lb-ft)

2. Torque converter mounting bolt No.2

10. Exhaust pipe No.2 bracket

18. Input shaft speed sensor

: 10 N

⋅m (1.0 kgf-m, 7.5 

lb-ft)

3. Drive plate

11. Transmission to engine bolt

19. Output shaft speed sensor

: 80 N

⋅m (8.0 kgf-m, 58.0 

lb-ft)

4. Torque converter

12. Exhaust pipe No.2 bracket bolt

20. Transmission wire connector

: 50 N

⋅m (5.0 kgf-m, 36.5 

lb-ft)

5. Oil cooler hose

13. Harness bracket bolt

21. Output shaft speed sensor

: 23 N

⋅m (2.3 kgf-m, 17.0 

lb-ft)

6. Clamp

14. Harness bracket

22. Drive plate bolt

7. Drive plate cover bolt

15. Transmission

23. Engine earth cable

Automatic Transmission/Transaxle:  5A-34

Automatic Transmission Unit Assembly

S5JB0E5106052

CAUTION

!

 

When replacing pressure control solenoid 
valve and/or TCC pressure control solenoid 
valve, it is strictly required to replace it 
together with valve body assembly as a set. 
Replacing pressure control solenoid valve 
and/or TCC pressure control solenoid valve 
independently may cause excessive shift 
shock.

 

1) Measure inside diameter of transmission case 

bushing. If inside diameter exceeds limit, replace 
transmission case.

Transmission case bushing inside diameter 
standard
38.113 – 38.138 mm (1.5005 – 1.5015 in.)

2) After applying A/T fluid to new O-rings, install them 

to reverse brake piston (3), reaction sleeve (2) and 
secondary reverse piston (1).

3) Measure free length of reverse brake piston return 

spring.

Standard free length of reverse brake piston 
return spring
16.84 mm (0.663 in.)

4) Install reverse brake piston assembly and brake 

piston return spring to transmission case, using care 
not to damage O-ring. Then install snap ring (1) with 
special tools.

NOTE

• Install so that opening in snap ring (1) will 

not align with any of 3 lugs of spring seat.

• Do not compress spring more than 

necessary and do not allow it fall or tilt.

 

Special tool
:  09926–98320
(B):  09926–98390 
(C):  09944–88210 

5) Prepare a stand as shown. It is necessary because 

work will be done with transmission case (1) set 
upright from this step on.

NOTE

• To protect transmission case against 

damage, spread cloth on stand where case 
contacts.

• A stand of such size as shown in the figure 

will facilitate work.

 

I5JB0A510129-01

IYSQ01510236-01

2. Nut M12 x 1.75

A: 50 mm (1.9 in.)

C: 400 mm (15.7 in.)

B: 350 mm (13.8 in.)

D: 200 mm (7.9 in.)

1

2

(C)

(A)

(B)

I5JB0A510128-01

1

C

A

D

B

I5JB0A510079-01

 

 

 

 

 

 

 

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