SsangYong: Engine Euro 4. Service manual - part 54

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

4

DIAGNOSIS

ECU

New DTC

INDEX OF DTC

P0100

Air Mass Flow (HFM) Malfunction ..................... 7

P0102

Low HFM Sensor Signal (Circuit Open) ........... 7

P0103

High HFM Sensor Signal (Circuit Short) .......... 8

P0105

Supply Voltage Fault to Booster Pressure
Sensor ............................................................... 8

P0106

High  Booster Pressure Sensor Signal ............ 9

P0107

Booster Pressure Sensor Open/GND Short .... 9

P0108

Booster Pressure Sensor Short ..................... 10

P0109

Low Booster Pressure Sensor Signal ........... 10

P0110

Intake Air Temperature Circuit
Malfunction - Source Power Problem ............. 11

P0112

Intake Air Temperature Circuit
Malfunction - Open .......................................... 12

P0113

Intake Air Temperature Circuit
Malfunction - Short .......................................... 13

P0115

Supply Voltage Fault to Coolant Temperature
Sensor ............................................................. 13

P0117

Coolant Temperature Sensor Malfunction
- Open .............................................................. 13

P0118

Coolant Temperature Sensor Malfunction
- Short .............................................................. 14

P0120

Accelerator Pedal Sensor #1 Malfunction
- supply Voltage Fault ...................................... 14

P0122

Accelerator Pedal Sensor #1 Malfunction
- Open .............................................................. 14

P0123

Accelerator Pedal Sensor #1 Malfunction
- Short .............................................................. 14

P0147

Impossible to Learn Idle MDP ........................ 15

P0148

Impossible to Learn Drive MDP ..................... 15

P0171

Insufficient MDP of Injector #1 ........................ 15

P0172

Insufficient MDP of Injector #2 ........................ 15

P0173

Insufficient MDP of Injector #3 ........................ 15

P0174

Insufficient MDP of Injector #4 ........................ 15

P0175

Insufficient MDP of Injector #5 ........................ 15

P0180

Fuel Temperature Sensor - Malfunction ......... 15

P0182

Fuel Temperature Sensor - Short to Ground . 16

P0183

Fuel Temperature Sensor - Short to B+ ......... 16

P0190

Supply Voltage Fault to Fuel Rail
Pressure Sensor ............................................. 17

P0191

Fuel Rail Pressure Sensor Signal Fault ........ 17

P0192

Fuel Rail Pressure Sensor Malfunction
- Open .............................................................. 17

P0193

Fuel Rail Pressure Sensor Malfunction
- Short .............................................................. 18

P0201

Injector #1 Circuit Open .................................. 18

P0202

Injector #2 Circuit Open .................................. 18

P0203

Injector #3 Circuit Open .................................. 18

P0204

Injector #4 Circuit Open .................................. 18

P0205

Injector #5 Circuit Open .................................. 18

P0215

Main Relay Fault - Stuck .................................. 19

P0219

Too  Small Clearance of Crank Angle Sensor 19

P0220

Accelerator Pedal Sensor #2 Malfunction
- Supply Voltage Fault ...................................... 19

P0222

Accelerator Pedal Sensor #2 Malfunction
- Open .............................................................. 19

P0223

Accelerator Pedal Sensor #2 Malfunction
- Short .............................................................. 19

P0243

VGT Turbocharger Actuator Circuit Short ....... 20

P0245

Turbo Charger Actuator Circuit Fault - Short .. 20

P0246

Turbo Charger Actuator Circuit Fault
- Short to B+ ..................................................... 20

P0251

IMV Driver Circuit Malfunction - Short ............. 20

P0253

IMV Driver Circuit Malfunction - Short to
Ground ............................................................. 20

P0255

IMV Driver Circuit Malfunction - Open ............. 20

P0263

Injector #1 Balancing Fault ............................. 21

P0266

Injector #2 Balancing Fault ............................. 21

P0269

Injector #3 Balancing Fault ............................. 21

P0272

Injector #4 Balancing Fault ............................. 21

P0275

Injector #5 Balancing Fault ............................. 21

P0325

Accelerometer #1 (Knock Sensor)
Malfunction ...................................................... 21

P0325

Accelerometer #1 (Knock Sensor)
Malfunction ...................................................... 22

P0335

No Crank Signals ............................................ 22

P0336

Too Large Clearance of Crank Angle Sensor 22

P0341

Cam Position Sensor Malfunction
(Poor Synchronization) .................................... 22

P0344

Cam Position Sensor Malfunction ................. 22

P0372

Crank Angle Sensor Malfunction .................... 23

P0400

EGR Control Valve Fault .................................. 23

P0401

EGR Control Valve Fault (Low) ....................... 23

P0402

EGR valve stuck in open position ................... 23

P0405

High  EGR open position deviation ................. 24

P0406

High EGR close position deviation ................ 24

P0407

Low EGR Position Signal ............................... 24

P0408

High EGR Position Signal .............................. 25

P0480

PWM Electric Fan Malfunction (Open circuit)
(Only for D27DTP (POWER UP) model) ......... 25

P0481

PWM Electric Fan Malfunction(Short to B+)
(Only for D27DTP (POWER UP) model) ......... 25

P0482

PWM Electric Fan Malfunction (Short to GND)
(Only for D27DTP (POWER UP) model) ......... 25

P0483

Fan PWM motor out have short to GND ......... 25

P0484

Fan PWM Stall motor ...................................... 25

P0485

Fan PWM motor have over load ...................... 25

P0487

Faulty Maximum Throttle Closing Value ......... 25

P0488

Faulty Maximum Throttle Opening Value ........ 26

P0530

Air  Conditioner Refrigerant Sensor Supply
Power Fault ..................................................... 26

P0532

Air  Conditioner Refrigerant Pressure Signal
Circuit Short ..................................................... 26

P0533

Excessive Air Conditioner Refrigerant
Pressure .......................................................... 27

P0560

Battery Voltage Malfunction ............................. 27

P0562

Low Battery Voltage ......................................... 27

P0563

High Battery Voltage ........................................ 28

P0571

Brake Pedal Switch Fault ................................ 28

P0602

Faulty Vehicle Speed Sensor Coding .............. 28

P0606

ECU Watchdog Fault ...................................... 28

P0608

Faulty ABS/ESP Coding ................................... 29

P0611

No Data for C3I ................................................ 29

P0612

Internal Error in C3I Data ................................ 29

New DTC

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

5

DIAGNOSIS

ECU

BRAKE

ECU

TCU

A/BAG

TC

RK-STICS

FFH

R/SENSOR

FA

T

C

TGS-LEVER

P/TRUNK

CCCS

New DTC

P0613

Faulty TCU Coding .......................................... 29

P0614

TCCU Coding Failt .......................................... 29

P0618

Multi Calibration Not Performed ..................... 29

P0619

Multi Calibration Performing Error .................. 29

P062D

Injector Bank #1 Malfunction - Low Voltage ... 29

(former P1611)
P062E

Injector Bank #2 Malfunction - Low Voltage ... 29

(former P1618)
P062F

Multi Calibration Memory Error ....................... 30

P0630

Variant Coding is not done ............................. 30

P0631

Variant  Coding writing error ............................ 30

P0633

Immobilizer Fault
(refer to immobilizer section) .......................... 30

P0641

ECU Supply Voltage 1 Fault (5 V) ................... 30

P0642

ECU Supply Voltage 1 Fault - Low (5 V) ......... 30

P0643

ECU Supply Voltage 1 Fault - High (5 V) ........ 30

P0649

Diag  Lamp Drive Open Circuit ....................... 30

P0650

Diag Lamp Drive Short to BATT ...................... 30

P0651

ECU Supply Voltage 2 Fault (5 V) ................... 31

P0652

ECU Supply Voltage 2 Fault - Low (5 V) ......... 31

P0653

ECU Supply Voltage 2 Fault - High (5 V) ........ 31

P066A

Internal Malfunction in #1 Glow Plug
Controller ......................................................... 31

P066B

Internal Short in #1 Glow Plug Controller ...... 31

P066C

Internal Malfunction in #2 Glow Plug
Controller ......................................................... 31

P066D

Internal Short in #2 Glow Plug Controller ...... 31

P066E

Internal Malfunction in #3 Glow Plug
Controller ......................................................... 31

P066F

Internal Short in #3 Glow Plug Controller ...... 31

P0670

Defective Power Supply of Glow Plug
Controller ......................................................... 31

P0671

#3 Glow Plug Fault - Open .............................. 32

P0672

#4 Glow Plug Fault - Open .............................. 32

P0673

#5 Glow Plug Fault - Open .............................. 32

P0674

#1 Glow Plug Fault - Open .............................. 32

P0675

#2 Glow Plug Fault - Open .............................. 32

P067A

Internal Malfunction in #4 Glow Plug
Controller ......................................................... 32

P067B

Internal Short in #4 Glow Plug Controller ...... 32

P067C

Internal Malfunction in #5 Glow Plug
Controller ......................................................... 32

P067D

Internal Short in #5 Glow Plug Controller ...... 32

P0683

Defective CAN Communiction of Glow Plug
Controller ......................................................... 32

P0685

Main Relay Malfunction ................................... 33

P0697

ECU Supply Voltage Fault (2.5 V) ................... 33

P0698

ECU Supply Voltage Fault - Low (2.5 V) ......... 33

P0699

ECU Supply Voltage Fault - High (2.5 V) ........ 33

P0700

TCU Signal Fault ............................................. 33

P0704

Clutch Switch Malfunction ............................... 33

P0805

Neutral Signal Input Malfunction
(Only for D27DT M/T model) ............................ 33

P1102

HFM Sensor - High Characteristic Value
(Only for D27DT model) ................................... 34

P1103

HFM Sensor - Low Characteristic Value
(Only for D27DT model) ................................... 34

P1105

Barometric Sensor Circuit  Short .................... 34

P1106

Booster Pressure Sensor Malfunction ........... 34

P1107

Barometric Sensor Circuit Short/GND Short .. 34

P1108

Barometric Sensor Circuit  Short .................... 34

P1109

Booster Pressure Sensor Initial Check Fault 35

P110A

AMF OBD High Sigral ...................................... 35

P110B

AMF OBD Low Sigral ....................................... 35

P1115

Coolant Temperature Sensor Malfunction ..... 35

P1120

Accelerator Pedal Sensor #1 Malfunction ...... 36

P1121

Accelerator Pedal Sensor #2 Malfunction ...... 36

P1122

Accelerator Pedal Sensor Malfunction
(Limp Home Mode) ......................................... 36

P1123

Accelerator Pedal Sensor Malfunction
(Torque Mode) ................................................. 36

P1124

Accelerator Pedal Sensor Malfunction - Stuck 36

P1148

Accelerometer (Knock Sensor) Learning
Fault ................................................................. 36

P1149

Too High Water Level in Fuel Filter ................. 36

P1170

Torque Trim Fault - High ................................. 36

P1171

#1 Injector MDP Malfunction ........................... 36

P1172

#2 Injector MDP Malfunction ........................... 36

P1173

#3 Injector MDP Malfunction ........................... 37

P1174

#4 Injector MDP Malfunction ........................... 37

P1175

#5 Injector MDP Malfunction ........................... 37

P1190

Fuel Rail Pressure Sensor Initial Signal
Fault ................................................................. 37

P1191

Pressure Build Up - Too Slow ........................ 37

P1192

Fuel Rail Pressure Sensor Initial Signal
Fault - Low ....................................................... 38

P1193

Fuel Rail Pressure Sensor Initial Signal
Fault - High ...................................................... 38

P1201

Injector #1 Circuit Short ................................... 38

P1202

Injector #2 Circuit Short ................................... 38

P1203

Injector #3 Circuit Short ................................... 39

P1204

Injector #4 Circuit Short ................................... 39

P1205

Injector #5 Circuit Short ................................... 39

P1234

VGT Operation Fault (High) ............................. 39

P1235

VGT Operation Fault ........................................ 39

P1252

Too High IMV Pressure ................................... 39

P1253

Minimum Rail Pressure Control Malfunction
(IMV Fault) ........................................................ 40

P1254

Maximum Rail Pressure Control Malfunction
(IMV Fault) ........................................................ 40

P1256

Too  Small Transfer Pressure Fuel in Rail
Pressure System ............................................ 41

P1257

Too Large Transfer Pressure Fuel in Rail
Pressure System ............................................ 41

P1258

Too  Small High Pressure Fuel in Rail
Pressure System ............................................ 42

P1259

Too  Large High Pressure Fuel in Rail
Pressure System ............................................ 42

P1260

Too High IMV Driving Current .......................... 43

P1286

Low Resistance for Injector #1 Wiring
Harness ........................................................... 43

P1287

High Resistance for Injector #1 Wiring
Harness ........................................................... 43

P1288

Low Resistance for Injector #2 Wiring
Harness ........................................................... 44

P1289

High Resistance for Injector #2 Wiring
Harness ........................................................... 44

P1290

Low Resistance for Injector #3 Wiring
Harness ........................................................... 44

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

6

DIAGNOSIS

ECU

New DTC

P1291

High Resistance for Injector #3 Wiring
Harness ........................................................... 45

P1292

Low Resistance for Injector #4 Wiring
Harness ........................................................... 45

P1293

High Resistance for Injector #4 Wiring
Harness ........................................................... 45

P1294

Low Resistance for Injector #5 Wiring
Harness ........................................................... 46

P1295

High Resistance for Injector #5 Wiring
Harness ........................................................... 46

P1405

EGR Solenoid Valve Malfunction - Short to
Ground ............................................................. 46

P1406

EGR Solenoid Valve Malfunction
- Short to +Batt ................................................. 46

P1407

Faulty EGR close position .............................. 47

P1409

EGR Valve Circuit Short ................................... 47

P1480

Condenser Fan #1 Circuit Malfunction - Open .. 47

P1481

Condenser Fan #1 Circuit Malfunction - Short .. 47

P1482

Condenser Fan #1 Circuit Malfunction
- Short to Ground ............................................. 47

P1500

Vehicle Speed Fault ........................................ 48

P1501

Faulty Variant Coding (Vehicle Speed) ........... 48

P1503

Faulty Vehicle Speed Sensor Input ................. 48

P1526

Condenser Fan #2 Circuit Malfunction - Open 48

P1527

Condenser Fan #2 Circuit Malfunction - Short 48

P1528

Condenser Fan #2 Circuit Malfunction - Short to
Ground ............................................................. 49

P1530

#1 Heater Operating Circuit - Open ................ 49

P1531

#1 Heater Operating Circuit - Short ................ 49

P1532

#1 Heater operating circuit - Short to Ground 49

P1534

#2 Heater Operating Circuit - Open ................ 49

P1535

#2 Heater operating circuit - Short ................. 50

P1536

#2 Heater operating circuit - Short to Ground 50

P1540

Air Conditioner Operating Circuit Fault - Open50

P1541

Air Conditioner Operating Circuit Fault - Short 50

P1542

Air Conditioner Operating Circuit Fault -
Short to Ground ............................................... 50

P1564

Auto Cruise Switch Fault (power) ................... 50

P1565

Auto Cruise Switch Malfunction (Acceleration)50

P1566

Auto Cruise Switch Malfunction (OFF) ............ 50

P1567

Auto Cruise Switch Malfunction (Return) ....... 50

P1568

Auto Cruise Switch Fault (when accelerating) 50

P1568

Auto Cruise Switch Malfunction (Deceleration) 50

P1569

Auto Cruise Switch Fault (when decelerating) 50

P1569

Auto Cruise Switch Malfunction (Safety) ........ 50

P1570

Auto Cruise Switch Fault (Signal) ................... 51

P1571

Brake Lamp Signal Fault ................................ 51

P1572

Brake Lamp Signal Fault ................................ 51

P1573

Auto Cruise Switch Fault (Short) .................... 52

P1578

Auto Cruise Switch Fault (Circuit Short) ......... 52

P1600

ECU Shut Down Fault ..................................... 52

P1601

ECU Fault ........................................................ 52

P1602

ECU Fault ........................................................ 52

P1603

ECU Fault ........................................................ 52

P1604

ECU Fault ........................................................ 52

P1605

ECU Fault ........................................................ 53

P1606

ECU Fault ........................................................ 53

P1607

ECU Injector Cut Fault .................................... 53

P1608

ECU Fault ........................................................ 53

P1614

ECU C2I/MDP Fault ......................................... 53

P1615

ECU Fault ........................................................ 53

P1616

ECU Fault ........................................................ 53

P1620

ECU Fault ........................................................ 53

P1621

ECU Fault ........................................................ 53

P1622

ECU Fault ........................................................ 53

P162E

Injector Bank #1 Malfunction - High Voltage .. 54

(former P1619)
P162D

Injector Bank #2 Malfunction - High Voltage .. 54

(former P1612)
P1630

Wrong response from Immobilizer (refer to
immobilizer section) ....................................... 54

P1631

Immobilizer Fault (refer to immobilizer section)55

P1632

Immobilizer Fault (refer to immobilizer section)55

P1633

Immobilizer Fault (refer to immobilizer section)55

P1634

Immobilizer Fault (refer to immobilizer section)55

P1635

No response from Immobilizer (refer to
immobilizer section) ....................................... 55

P1636

Immobilizer Fault (refer to immobilizer section) . 56

P1650

AMF OBD Short to GND ................................... 56

P1657

Engine Mount Control Malfunction (Open) ..... 56

P1658

Engine Mount Control Malfunction (Short to B+) 56

P1659

Engine Mount Control Malfunction
(Short to GND) ................................................. 56

P1671

#3 Glow Plug Fault - Short .............................. 56

P1672

#4 Glow Plug Fault - Short .............................. 56

P1673

#5 Glow Plug Fault - Short .............................. 56

P1674

#1 Glow Plug Fault - Short .............................. 57

P1675

#2 Glow Plug Fault - Short .............................. 57

P1676

Glow Plug Communication Fault ................... 57

P1677

Glow Plug Controller Fault .............................. 57

P1678

Glow Plug Malfunction - Open ........................ 57

P1679

Glow Plug Malfunction - Short ........................ 58

P1680

Glow Plug Malfunction - Short to Ground ....... 58

P1683

Defective CAN Communiction of Glow Plug
Controller ......................................................... 58

P2100

Throttle Drive Circuit Short .............................. 58

P2101

Throttle Drive Ground Short ............................ 58

P2102

Throttle Drive Short ......................................... 58

P2103

Throttle Drive Battery Short ............................. 59

P2104

Throttle Drive Overheat ................................... 59

P213B

Abnormal Throttle Control ............................... 59

P213C

Low  Throttle Signal ......................................... 60

P213D

High  Throttle Signal ........................................ 60

P2671

#3 Glow Plug Short (Battery) .......................... 61

P2672

#4 Glow Plug Short (Battery) .......................... 61

P2673

#5 Glow Plug Short (Battery) .......................... 62

P2674

#1 Glow Plug Short (Battery) .......................... 62

P2675

#2 Glow Plug Short (Battery) .......................... 63

P3040

ECU Internal Malfunction ................................ 63

P3041

ECU Internal Malfunction ................................ 63

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

7

DIAGNOSIS

ECU

BRAKE

ECU

TCU

A/BAG

TC

RK-STICS

FFH

R/SENSOR

FA

T

C

TGS-LEVER

P/TRUNK

CCCS

New DTC

TROUBLE DIAGNOSIS TABLE

DTC

Trouble

Help

P0100

Air Mass Flow (HFM)
Malfunction

- The external power supply is faulty.

• Check the external power supply.

• Check the sensor wiring harness

(open, short, poor contact).

- Actual air mass flow vs. Output

voltages.

• -20 Kg/h: 0.47 V

• 0 Kg/h: 0.99 V

• 10 Kg/h: 1.2226 ~ 1.2398 V

• 15 Kg/h: 1.3552 ~ 1.3778 V

• 30 Kg/h: 1.6783 ~ 1.7146 V

• 60 Kg/h: 2.1619 ~ 2.2057 V

• 120 Kg/h: 2.7215 ~ 2.7762 V

• 250 Kg/h: 3.4388 ~ 3.5037 V

• 370 Kg/h: 3.8796 ~ 3.9511 V

• 480 Kg/h: 4.1945 ~ 4.2683 V

• 640 Kg/h: 4.5667 ~ 4.6469 V

- Replace the ECU if required.

Limp

Home

Mode

Immedi-

ately

Engine Stop

Delayed

Engine

Stop

Torque

Reduction

(max.50%)

Torque

Reduction

(max.20%)

P0102

Low HFM Sensor Signal
(Circuit Open)

- HFM sensing values are lower than

minimum sensing values.

- Check the resistance in HFM sensor.

- Check the ECU wiring harness

(open and poor contact).

• Check the ECU pin #82 and #84

for open circuit.

- Actual air mass flow vs. Output

voltages.

• -20 Kg/h: 0.47 V

• 0 Kg/h: 0.99 V

• 10 Kg/h: 1.2226 ~ 1.2398 V

• 15 Kg/h: 1.3552 ~ 1.3778 V

• 30 Kg/h: 1.6783 ~ 1.7146 V

• 60 Kg/h: 2.1619 ~ 2.2057 V

• 120 Kg/h: 2.7215 ~ 2.7762 V

• 250 Kg/h: 3.4388 ~ 3.5037 V

• 370 Kg/h: 3.8796 ~ 3.9511 V

• 480 Kg/h: 4.1945 ~ 4.2683 V

• 640 Kg/h: 4.5667 ~ 4.6469 V

- Replace the ECU if required.