SsangYong Rexton. Service manual - part 662

BODY EXTERIOR 9C-21

SSANGYONG Y200

YAD9C520

YAD9C530

YAD9C540

YAD9C550

ROOF CARRIER

Removal and Installation

1. In order to remove roof carrier , first remove

headlining

2. After releasing fixing nut of roof carrier, remove

roof carrier, assembly.

3. Install reverse order of removal.

Roof Carrier Nut

7 - 10 N•m

(44 - 52 lb-ft)

Notice:   M a x i m u m   l o a d   o f   r o o f   c a r r i e r   i s
a p p r o x i m a t e l y   4 5   k g ,   a l l   t h e   l o a d   s h o u l d
equivalently distribute on the roof carrier.

SIDE STEP

Removal and Installation

1. After releasing bolt and nut of side step , remove

side step assembly.

2. Install reverse order of removal.

Bolt and Nut of Side

Step

16.8 - 31.2 N•m

(44 - 52 lb-ft)

4. Install the reverse order of removal

SSANGYONG Y200

9C-22 BODY EXTERIOR

YAD9C560

YAD9C570

YAD9C580

YAD9C590

SIDE MOULDING

Removal and Installation

1. After releasing fixing screw of wheel housing

moulding in the front and rear, remove moulding.

2. Using special service tool, remove door moulding

of front and rear.

Notice: While door moulding and moulding of
wheel housing is removed, pay attention on the
damage of painting section, in order not to make
scratch of moulding.

3. Install reverse order of removal .

Notice: While moulding is installed, install

moulding tightly, not to make the gap.

OUTSIDE MIRROR

Removal and Installation

1. Remove trim cover of front door.

BODY EXTERIOR 9C-23

SSANGYONG Y200

YAD9C600

YAD9C610

YAD9C620

3. Separate fixing bolt (3 ea) of outside mirror.

4. Separate connector of outside mirror, remove

outside mirror.

5. Install reverse order of removal.

DOOR ASSEMBLY

Removal and Installation

1. remove the negative (-) terminal of battery.

2. After removing the trim of cowl side, separate

connector of door(1).

3. Disassemble the bolt of check link(2ea) in the

body.

4. Disassemble the fixing bolt(3ea) of hinge in the

body.

5. Remove the door assembly.

2. Remove inner cover of outside mirror or cover of

speaker assembly.

SSANGYONG Y200

9C-24 BODY EXTERIOR

YAD9C630

YAD9C640

YAD9C650

YAD9C660

6. Install reverse order of removal.

Bolt of Door Hinge

Bolt of Door Check Link

44 - 54 N•m
20 - 30 N•m

DOOR HINGE

Removal and Installation

1. After opening the door, remove hinge of door.

1) Release the bolt(2ea) of in the body side.

2) Release the bolt(2ea) of door.

3) Remove the hinge.

2. Install the reverse order of removal.

Bolt of Door Hinge

16 - 29 N•m

(44 - 52 lb-ft)

DOOR CHECK LINK

Removal and Installation

1. Remove vinyl seal of door trim.

2. Remove door check link.

1) Release bolt (3 ea).

2) Remove door check link.

3. Install reverse order of installation.

Door Check Link Bolt

7 - 11 N•m

(44 - 52 lb-ft)