SsangYong Rexton. Service manual - part 580

 

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SsangYong Rexton. Service manual - part 580

 

 

PART TIME - T/C  5D1-11

SSANGYONG  Y200

YAD5D080

YAD5D090

YAD5D100

SELF-DIAGNOSIS TEST

System Description

1. TCCU detects transfer case system malfunctions

and indicates malfunctioning part(s) through
flashing 4H,4L indicator lights.

Using a service connector, connect it to the
diagnosis box in the engine room and read the
flashing of the “4WD CHECK” indicator light.

The flashing indicator light will show you defective
code(s).

2. Identify 7 defective codes after reading the

flashing indicator light.

TCCU

Shift motor

Magnetic synchronizer clutch

Speed sensor

Hub solenoid

Selector switch

Motor position sensor

YAD5D110

3. Transfer case system is malfunctioning when:

4H, 4L indicator lights are remain on after 0.6
second when turning the ignition switch ON

4H, 4L indicator lights are continuously come
on during driving.

4. If only 1 part is malfunctioning, 4WD CHECK

indicator light will display defective code 3 times
continuously.

5. If more then 2 part is malfunctioning, the first

malfunctioning part will be displayed 3 times and
following malfunctioning parts will be displayed .

6. To read defective code, connect the service

connector and turn the ignition switch ‘ON’.

7. After repairing, eliminate the defective code stored

in the TCCU.

Notice: Before replacing the malfunction parts with
defective code, check the wires and connectors
for proper condition.

SSANGYONG  Y200

5D1-12  PART TIME - T/C

YAD5D120

YAD5D130

Defective Code Reading

1. Position the ignition switch to OFF

2. Using a service connector, connect the No.2 pin

(lgnition) and No.13 pin (TCCU) of the diagnosis
socket in the engine room.

3. Position the ignition switch to ON.

4. Read the flashing 4WD CHECK indicator light and

identify the malfunctioning part(See Diagnosis
Table).

How to Clear the Fault Code

1. Position the ignition switch to OFF.

2. Using a service connector, connect the No.2 pin

(GND) and No.13 pin (TCCU) of the diagnosis
socket in the engine room.

3. Position the ignition switch to ON over 5 seconds.

4. Do defective code reading and make sure that all

defective codes are eliminated.

PART TIME - T/C  5D1-13

SSANGYONG  Y200

Diagnostic Table

Connect a service connector. If turn the ignition switch
“ON” “4WD CHECK” indicator light will come on for
0.6 second and turn off for 3 seconds and then display
a defective code 3 times continuously.

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

TCCU

Shift Motor

Synchronizer Clutch

Speed Sensor

Locking Hub Solenoid

Defective Code

No.

1

2

3

4

5

Malfunctioning Part

YAD5D140

YAD5D150

YAD5D160

YAD5D170

YAD5D180

SSANGYONG  Y200

5D1-14  PART TIME - T/C

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

Selector Switch

Motor Position Sensor

Defective Code

No.

6

7

Malfunctioning Part

YAD5D190

YAD5D200

 

 

 

 

 

 

 

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