SsangYong Rexton. Service manual - part 574

SSANGYONG  Y200

5C-4  CLUTCH

Free

With Load

9.85 - 10.2 mm

9.2 mm

DSL

GSL

148 mm

150 mm

Type

Clutch Pedal

Clutch Disc

Clutch Cover Assembly Setting Weight

Clutch Master Cylinder

Clutch Fluid

Type

Max. Pedal Stroke

Pedal Free Play

Type

Facing O.D. × I.D. × Thickness

Facing and Quantity

Thickness of Disc

Stroke

Inner Diameter

SPECIFICATIONS

Hydraulic

Suspended

5 - 10 mm

Single Dry Diaphragm

240 × 155 mm

22 cm

2 

× 1

610 kg

28.4 mm

Ø 15.87 mm

DOT3 or DOT4

CLUTCH  5C-5

SSANGYONG  Y200

Not Using the Clutch

After Disengagement

When Disengaging

Clutch Pedal is

Partially Depressed and

Vehicle Speed is Reduced

DIAGNOSTIC INFORMATION AND PROCEDURES

Excessive Wear of Facing

Hard or Oily Facing

Damaged Pressure Plate or Flywheel

Damaged or Burnt Diaphragm Spring

Clutch Pedal Free play Insufficient

Faulty Operation of Clutch Pedal

Worn or Damaged Clutch Disc

Vibration or Excessive Run-out of Disc

Rust or Wear of Disc Spline

Oily Facing

Damaged Diaphragm Spring

Excessive Clutch Pedal Free play

Excessive Clutch Pedal Free play

Faulty Clutch Release Cylinder

Worn Disc, Excessive Run-out, Damaged

Lining

Dirty or Burred Splines on Input Shaft or

Clutch Disc

Damaged Clutch Pressure Plate

Oily Facing

Hard or Faulty Facing

Burnt Torsion Spring

Faulty Pressure Plate

Bent Clutch Diaphragm Spring

Hard or Bent Flywheel

Engine Mounts Loose or Burnt Lever

Poor Lubrication on Clutch Cable

Poor Lubrication on Pedal Shaft

Poor Lubrication on Clutch Pedal

Insufficient Clutch Pedal Free play

Excessive Wear of Facing

Worn or Damaged Release Bearing

Poor Lubrication Contact Surface of

Bearing

Faulty Installation of Clutch Assembly or

Bearing

Damaged Pilot Bushing

Replace

Repair or Replace

Replace

Replace

Adjust

Repair or Replace

Replace

Replace

Repair or Replace

Repair or Replace

Replace

Adjust

Adjust Pedal Freeplay

Repair Release Cylinder

Repair or Replace

Repair as Necessary

Replace

Repair or Replace

Replace

Replace

Replace

Replace

Repair or Replace

Tighten or Replace

Lubricate or Replace

Lubricate or Replace

Repair

Adjust

Replace

Replace

Replace

Repair

Replace

Possible Cause

Check

Clutch slips

Poor disengagement

Hard to shift or will not shift

Clutch chatters when starting

Difficult pedal operation

Action

Clutch

Noisy

SSANGYONG  Y200

5C-6  CLUTCH

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COMPONENT LOCATOR

CROSS SECTIONAL VIEW

YAD5C050

1 Clutch Disc
2 Clutch Cover
3 Clutch Housing
4 Concentric Slave Cylinder
5 Adapter
6 Bolt

7 Bolt
8 Hose
9 Spring Lock Washer

10 Transmission Input Spline
11 Bolt
12 Gasket

CLUTCH  5C-7

SSANGYONG  Y200

CLUTCH HYDRAULIC LINES

YAD5C020

1 Clutch Pedal
2 Clutch Master Cylinder
3 Clutch Hydraulic Line

4 Clutch Oil Chamber
5 Clutch Hydraulic Hose