SsangYong Rexton. Service manual - part 571

MANUAL TRANSMISSION  5B-41

SSANGYONG  Y200

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Assembly Procedure

1. Install the O-ring and steel ring to the rear of the

extension housing.

2. Install the vent to the extension housing.

SHIFT COVER

Disassembly Procedure

1. Using a hammer and a pin punch (3/16) remove

the selector arm roll pin.

2. Before removal, note the correct position of the

interlock plate and selector arm and remove the
shift shaft.

3. Check and clean all removed parts and replace if

necessary.

YAD5B0P0

Assembly Procedure

1. If the shaft cup plug was removed, apply plug

outer surface with sealer and install it into the
cover.

2. Install the fork pads and selector plates onto the

1-2 and 3-4 shift forks.

3. Assemble the sift cover parts as follows :

•

Push the shift shaft into the cover until the front
of the shaft is at the inside of the cover.

SSANGYONG  Y200

5B-42  MANUAL TRANSMISSION

•

Install the 1-2 shift fork and its selector plate.

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•

Push the shift shaft through the 1-2 shift fork.

•

Place the selector arm and interlock plate in the
cover.

Note the position of the interlock plate and
selector arm.

•

Push the shift shaft through the 3-4 shift fork.

MANUAL TRANSMISSION  5B-43

SSANGYONG  Y200

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•

Install the 3-4 shift fork and its selector plate.

•

Push the shift shaft through the 3-4 shift fork.

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•

Install the roll pin that fixes the selector arm to
the shift shaft.

4. Check the shift cover parts for proper assembly

as follows :

•

Insert a pin punch (3/16) into the offset lever
hole of the shift shaft.

•

Place the shift cover to the flat ground and rotate
the shift shaft so that the punch is vertical.

SSANGYONG  Y200

5B-44  MANUAL TRANSMISSION

•

Selector arm should be aligned with the 3/4 shift
fork selector plate.

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5. Lubricate and install the O-ring on the rear of the

shift cover.