SsangYong Rexton. Service manual - part 562

 

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SsangYong Rexton. Service manual - part 562

 

 

MANUAL TRANSMISSION  5B-5

SSANGYONG  Y200

Check worn or damaged synchronizer

parts and replace if necessary.

Check worn or damaged gears and

replace if necessary.

Add or drain and replace with proper oil.

Tighten as specified.

Realign correctly.

Check bearings, bearing rollers and parts

for wear or damage. Replace if neces-

sary.

Check for worn or damaged

gears(including speedometer gear).

Replace if necessary.

Clean all exposed surfaces, then check

for leaks.

Clean or replace vent or breather.

Check oil level.

Tighten as specified.

Clean leaking surfaces. Reapply sealant.

Replace oil seal.

Action

Worn or damaged synchronizer.

Worn or damaged gears.

Improper or low transmission oil.

Loose bolts or other attaching parts.

Improper flywheel housing to engine

crankshaft alignment.

Noisy transmission bearing.

Noisy gears.

Leakage from transmission.

Vent or breather clogged.

Too much oil.

Loose bolts at sealing faces.

Improperly applied sealant.

Worn or damaged oil seal.

Check

Applicatio

Transmission locked in

one gear

Transmission noise

Transmission leakage

SSANGYONG  Y200

5B-6  MANUAL TRANSMISSION

DIAGNOSIS TABLE

Transmission Case

Extension Housing

Shift Cover / Shift Shaft

Shift Control Lever

Input Bearing Retainer

Input Gear Set

3rd Speed Gear Set

2nd Speed Gear Set

Reverse Speed Gear Set

1st Speed Gear Set

5th Speed Gear Set

Clutch Housing and Release Derive

Crankshaft Pilot Bushing and Release Bearing

Input Bearing

Main Shaft Input Bearing

Main Shaft Thrust Bearing

3rd Speed Gear Bearing

2nd Speed Gear Bearing

1st Speed Gear Bearing

Reverse Idler Gear Bushing

Counter Shaft Front Bearing

Counter Shaft Rear Bearing

Counter Shaft Thrust Bearing

5th Speed Drive Gear Bearing

Slip Yoke Bushing

Slip Yoke Seal

Speedometer Drive / Driven Gears

Speedometer Driven Gear Housing

Input Shaft Seal

1 - 2 Synchronizer Assembly

3 - 4 Synchronizer Assembly

5th Synchronizer Assembly

Applicatio

1 Shift Hop-out

2 Shift Gear Crash

3 Shift Block-out

4 Hard Shift

5 Noise in Reverse Gear

6 Noise in 5th Gear

7 Noise in 4th Gear

8 Noise in 3rd Gear

9 Noise in 2nd Gear

10 Noise in 1st Gear

11 Noise in All Speeds

12 Leak at Transmission Rear Part

13 Leak at Transmission Center Part

14 Leak at Transmission Front

Possible Faulty Part

MANUAL TRANSMISSION  5B-7

SSANGYONG  Y200

COMPONENT LOCATOR

CROSS-SECTIONAL VIEW

YAD5B040

1 4th Gear
2 3rd-4th Synchronizer
3 3rd Gear
4 2nd Gear
5 1st-2nd Synchronizer
6 Reverse Gear

7 1st Gear
8 5th Gear
9 5th Synchronizer

10 Counter Shaft
11 Reverse Idler

SSANGYONG  Y200

5B-8  MANUAL TRANSMISSION

POWER FLOW

YAD5B100

YAD5B080

YAD5B060

YAD5B090

YAD5B070

YAD5B050

1st

3rd

5th

Reverse

4th

2nd

 

 

 

 

 

 

 

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