SsangYong Rexton. Service manual - part 491

REAR AXLE  3D-17

SSANGYONG  Y200

2. Measure the run-out of shaft.

YAD3D400

YAD3D410

YAD3D430

Inspection

1. Check the shaft spline for the wear and damage.

YAD3D420

Specified value

Within 1.0 mm

3. Measure the run-out of shaft flange.

Specified value

Within 0.13 mm

4. Install the axle shaft and measure the clearance

of shaft direction.

Specified value

Within 0.38 mm

SSANGYONG  Y200

3D-18  REAR AXLE

1 Drive Pinion Lock Nut .................. 240 - 310 N•m
2 Washer
3 Companion Flange
4 Pinion Oil Seal
5 Bearing Slinger
6 Bearing
7 Shim
8 Shim
9 Bearing Cup

10 Breather Nipple
11 Rear Axle Housing
12 Oil Drain Plug ................................... 28 - 42 N•m
13 Shim
14 Bearing
15 Drive Pinion
16 Bearing Cap

17 Bolt ................................................. 87 - 124 N•m
18 Bearing
19 Shim
20 Ring Gear
21 Shaft Lock Pin
22 Differential Case
23 Ring Gear Mounting Bolt ................. 75 - 90 N•m
24 Thrust Washer
25 Differential Pinion
26 Thrust Washer
27 Side Gear
28 Differential Shaft
29 Housing Cover
30 Bolt ................................................... 38 - 46 N•m
31 Oil Filler Plug ................................... 28 - 42 N•m

UNIT REPAIR

AXLE ASSEMBLY

YAD3D440

REAR AXLE  3D-19

SSANGYONG  Y200

DIFFERENTIAL GEAR ASSEMBLY

Disassembly

1. Remove the drain plug and drain oil. Reinstall the

drain plug.

Installation Notice

YAD3D450

YAD3D470

YAD3D460

YAD3D480

Tightening Torque

28 - 42 N•m

(21 - 31 lb-ft)

2. Remove the axle housing cover.

Notice: Clean the cover and housing contact
surface.

3. Remove the bearing cap bolts and remove the

bearing cap. Pull out the differential carrier
assembly.

Notice: Do alignment marks on the bearing cap
not to change the caps before removal. When pulling
out, be careful to damage the axle housing.

4. Disassemble the parts of differential carrier

assembly.

SSANGYONG  Y200

3D-20  REAR AXLE

5. Remove the drive pinion lock nut. Disassemble

the parts of drive pinion

YAD3D490