SsangYong Rexton. Service manual - part 466

FRONT SUSPENSION  2C-13

SSANGYONG  Y200

3. Remove the shock absorber and coil spring

assembly. Separate the lower yoke mounting bolt
and the yoke.

4. Remove the shock absorber yoke.

YAD2C170

YAD2C180

YAD2C190

5. Separate the shock absorber assembly with

pushing down the lower arm.

Installation Procedure

1. Install the coil spring(shock absorber) assembly

and the yoke to the body. And then install the
lower shock absorber into the yoke hole and insert
the upper shock absorber to bolt hole by
tightening the nut manually.

Installation Notice

YAD2C200

2. Tighten bolts of the shock absorber assembly and

yoke. Be careful to tightening direction of the bolt
as shown.(See the arrow).

Installation Notice

Tightening Torque

60 - 70 N•m

(44 - 52 lb-ft)

Tightening Torque

40 - 60 N•m

(30 - 44 lb-ft)

SSANGYONG  Y200

2C-14  FRONT SUSPENSION

3. Fix the shock absorber yoke at the lower arm bolt

hole and insert to tighten the yoke mounting pin
to the hole.

Installation Notice

2. Remove mounting bolts and nuts of the upper arm/

frame bracket (both front and rear) and separate
the upper arm.

YAD2C210

YAD2C220

YAD2C230

UPPER/LOWER ARM ASSEMBLY

Removal Procedure

Notice:  Perform the pre-work before the removal
procedure.

•

Remove the shock absorber.

•

Remove the steering knuckle by referring the
steering section.

1. Remove the mounting nut (slotted nut) and the

split pin (cotter pin) from the upper/lower arm ball
joint.

Notice: Separate the ball joint from the steering knuckle
using the special tool as shown.

Tightening Torque

150 - 180 N•m

YAD2C240

FRONT SUSPENSION  2C-15

SSANGYONG  Y200

3. Remove mounting bolts and nuts of the lower arm

(both front and rear) and separate the lower arm.

3. Install the knuckle assembly to the shaft and insert

the ball joint of the upper/lower arm. And then
tighten the slotted nut and split pin.

Installation Notice

YAD2C250

YAD2C260

YAD2C270

YAD2C280

Installation Procedure

1. Install the lower arm to the frame bracket and

tighten the mounting bolt and nut as the specified
torque.

Notice :

•

Tighten the bolt on the direction from rear side
to front side of the vehicle.

•

Fix the bolt center with the bracket indication.

Installation Notice

2. Install the upper arm to the frame bracket.

Installation Notice

Tightening Torque

160 - 170 N•m

Tightening Torque

110 - 130 N•m

Slotted nut

Tightening

Torque

110 - 120 N•m

110 - 130 N•m

Upper side (1)

Lower side (2)

SSANGYONG  Y200

2C-16  FRONT SUSPENSION

YAD2C310

4. Remove the coil spring components in specified

disassemble order.

Notice: Be careful to cause the spring elasticity
to any personal injury when it is separated the
special tool from the coil spring.

UNIT REPAIR

FRONT COIL SPRING

Removal Procedure

1. Remove the front coil spring assembly.

2. Fix the special tool to the coil spring assembly as

shown and compress the coil spring.

Notice: Install the special tool to the coil spring
tightly not to separate it during work and be careful
to spring end portion should look forward to the
person during compressing the coil spring.

YAD2C290

YAD2C300

3. Remove the shock absorber mounting nut and

remove the lock nut of the special tool in order to
separate the shock absorber.