SsangYong Rexton. Service manual - part 456

SSANGYONG  Y200

1F3-44  DIESEL ENGINE CONTROLS

YAD1FC20

FUEL PUMP

1 Fuel Injection Pump
2 Pressure Line ........................... 13 N•m (10 lb-ft)
3 Suction Line
4 Hose Clip ............................................... Replace

5 Gasket ................................................... Replace
6 Spring Lock Washer
7 Hexagon Nuts .......................... 18 N•m (13 lb-ft)
8 Fuel Pump

DIESEL ENGINE CONTROLS  1F3-45

SSANGYONG  Y200

YAD1FC30

YAD1FC40

YAD1FC50

Removal & Installation procedure

1. Disconnect the fuel pressure and suction line.

Installation Notice

2. Remove the fuel pump mounting bolts.

Installation Notice

3. Remove the fuel pump and gasket.

4. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

17 N•m (10 lb-ft)

Tightening Torque

13 N•m (10 lb-ft)

SSANGYONG  Y200

1F3-46  DIESEL ENGINE CONTROLS

YAD1FC60

INJECTION NOZZLES

1 Fuel Injection Nozzle . 35 - 40N•m (26 - 30 lb-ft)
2 Fuel Return Hose
3 Plug

4 Nozzle Washer .....................................  Replace
5 Fuel Injection Pipe ................... 18 N•m (13 lb-ft)

DIESEL ENGINE CONTROLS  1F3-47

SSANGYONG  Y200

YAD1BFC70

YAD1BFC80

YAD1BCU0

YAD1BFC90

6. Replace the washers (6).

7. Installation should follow the removal procedure

in the reverse order.

Notice: Pay attention to the installation position
of new nozzle washer and tightening torque.

Tools Required

001 589 65 09 00

Serration Wrench

Removal & Installation Procedure

1. Remove the plastic clip from the injection pipe

2. Remove the fuel return hose (5).

3. Remove the plug(3).

4. Disconnect the injection pipes from the injection

nozzles and push them to the side.

Installation Notice

5. Remove the fuel injection nozzle (4) with serration

wrench 001 589 65 09 00.

Installation Notice

Tightening Torque

18 N•m (13 lb-ft)

Tightening Torque

35 - 40 N•m

(26 - 30 lb-ft)