SsangYong Rexton. Service manual - part 429

 

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SsangYong Rexton. Service manual - part 429

 

 

SSANGYONG  Y200

1F2-36  M161 ENGINE CONTROLS

FUEL INJECTOR

YAA1F0C0

The Multipoint Fuel Injection (MFI) assembly is a solenoid-operated device controlled by the Engine Control
Module (ECM) that meters pressurized fuel to an each individual cylinder. The injector sprays the fuel, in precise
quantities at a point in time determined by the ECM, directly towad the cylinder intake valve. ECM energizes the
fuel injector solenoid to lift the needle valve and to flow the fuel through the orifice. This injector’s discharge
orificeis calibrated to meet the effective fuel atomization necessary for both ensuring the maximum homogeneity
in the air-fuel mixture and holding the condensation along the walls of the intake tract to a minimum.

Fuel enters the top feed injector from above and flows through its vertical axis. The lower end extends into the
intake valve. Fuel from the tip is directed at the intake valve, causing it to become further atomized and vaporized
before entering the combustion chamber.

A fuel injector which is stuck partially open would cause a loss of fuel pressure after the engine is shut down.
Also, an extended crank time would be noticed on some engines. Dieseling could also occur because some fuel
could be delivered to the engine after the ignition is turned off.

1 O-Ring
2 Injector
3 Injector Bracket

4 O-Ring
5 Fuel Rail

M161 ENGINE CONTROLS  1F2-37

SSANGYONG  Y200

YAD1F0H0

Failure

Code

Description

Trouble  Area

Maintenance Hint

No. 1 injector short

circuit to battery

No. 1 injector short
circuit to ground or

open

No. 2 injector short

circuit to battery

No. 2 injector short
circuit to ground or

open

No. 3 injector short

circuit to battery

When malfunction of injector

circuit

Injector #1 short circuit to

power

When malfunction of injector

circuit

Injector #1 short circuit to

ground or open

When malfunction of injector

circuit

Injector #2 short circuit to

power

When malfunction of injector

circuit

Injector #2 short circuit to

ground or open

When malfunction of injector

circuit

Injector #3 short circuit to

power

Inspection the power to injector #1 or
bad contact

Inspection the injector

Inspection the ECM

Inspection the ECM pin 63 about short
circuit or open with bad contact

Inspection the injector

Inspection the ECM

Inspection the power to injector #2 or
bad contact

Inspection the injector

Inspection the ECM

Inspection the ECM pin 64 about short
circuit or open with bad contact

Inspection the injector

Inspection the ECM

Inspection the power to injector #3 or
bad contact

Inspection the injector

Inspection the ECM

72

73

74

75

76

SSANGYONG  Y200

1F2-38  M161 ENGINE CONTROLS

Failure

Code

Description

Trouble  Area

Maintenance Hint

No. 3 injector short
circuit to ground or

open

No. 4 injector short

circuit to battery

No. 4 injector short
circuit to ground or

open

When malfunction of injector

circuit

Injector #3 short circuit to

ground or open

When malfunction of injector

circuit

Injector #4 short circuit to

power

When malfunction of injector

circuit

Injector #4 short circuit to

ground or open

Inspection the ECM pin 65 about short

circuit or open with bad contact

Inspection the injector

Inspection the ECM

Inspection the power to injector #4 or

bad contact

Inspection the injector

Inspection the ECM

Inspection the ECM pin 66 about short

circuit or open with bad contact

Inspection the injector

Inspection the ECM

77

78

79

M161 ENGINE CONTROLS  1F2-39

SSANGYONG  Y200

Cranking

Engine Idle

Wide Open Throttle

(WOT)

8.0 ms

3 ~ 5 ms

14 ms

Injector Pulse Width Inspection

1. Turn the ignition switch OFF.

2. Install the scan tool.

3. Turn the ignition switch ON.

4. Monitor the “INJECTION TIME” with a scan tool.

YAD1F280

YAD1F290

Injector Spray Pattern Check

1. Turn the ignition switch OFF.

2. Remove the fuel injector connectors.

3. Remove the fuel distributor and injector with a unit.

At this time, do not remove the supply and return
line.

Notice: Prepare the beaker for taking the fuel.

4. Connect the shop made cable to the inject or with a

firing order.

5. Connect the other end of shop made cable to the

positive battery cable and negative battery cable.

6. Turn the ignition switch ON.

7. Check the inject or for normal spray pattern as

shown in the figure. Check inject or for leaks or later
drop

Injector Resistance Inspection

1. Turn the ignition switch OFF.

2. Remove the fuel injector connectors .

3. Meas ure the fuel injector coil resistance using a

multimeter.

Specified Value

14 ~ 17 

Notice: Replace the fuel injector if the measured
value is out of the specified values . Check the
connector and wire connection between the ECM
and the injector if the measured values are normal.

 

 

 

 

 

 

 

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