SsangYong Rexton. Service manual - part 388

DIESEL ENGINE MECHANICAL  1B3-127

SSANGYONG  Y200

OIL SPRAY NOZZLE

YAD1BHZ0

1 Fitting Sleeve
2 Oil Spray Nozzle

3 Combination Bolt ...................  10 N•m (89 lb-in)
a Oil Duct

Removal & Installation Procedure

1. Remove oil pan or crankshaft.

2. Loose the bolt and then remove the nozzle.

Installation Notice

Tightening Torque

10 N•m (89 lb-in)

3. Installation should follow the removal procedure

in the reverse order.

YAD1BJ00

SSANGYONG  Y200

1B3-128  DIESEL ENGINE MECHANICAL

OIL PUMP

Preceding Work:

Removal of oil pan

YAD1BJ10

1 Oil Pump
2 Bolt ........................................... 25 N•m (18 lb-ft)
3 Sprocket
4 Poston

5 Pressure Spring
6 Guide Pin
7 Screw Plug ............................... 50 N•m (37 lb-ft)
8 Bolt ........................................... 25 N•m (18 lb-ft)

YAD1BJ20

Removal & Installation Procedure

1. Removae the bolt from the oil pump drive sprocket

and separate the gear and the oil pump drive
chain.

Installation Notice

Tightening Torque

25 N•m (18 lb-ft)

DIESEL ENGINE MECHANICAL  1B3-129

SSANGYONG  Y200

YAD1BJ30

2. Remove the oil pump mounting bolts and oil pump.

Installation Notice

3. Unscrew the screw plug and remove the relief

valve.

Installation Notice

4. Installation should follow the removal procedure

in the reverse order.

Tightening Torque

50 N•m (37 lb-ft)

Tightening Torque

25 N•m (18 lb-ft)

SSANGYONG  Y200

1B3-130  DIESEL ENGINE MECHANICAL

UNIT REPAIR

MILLING OF PRECHAMBER SEALING SURFACE

YAD1BJ40

1 Drift
2 Sleeve
3 Milling Cutter

4 Counter Sink (Special Tool - 601 589 00 66 00)
5 Cylinder Head

Notice: The prechamber sealing surface may only be remachined once with the cylinder head fitted. It is essential
to adhere to the specified projection ‘C’ of the prechamber of 7.6 - 8.1mm.

This ensures that the required clearance exists between prechamber and piston crown with the piston in TDC. For
this reason, spacer rings should be inserted on remachined sealing surfaces.

Thickness of spacers

0.3, 0.6, 1.0 mm

If a spacer ring is already fitted, or a marking is made on the cylinder head, the cylinder head must be removed
and size ‘C’ measured if further remachining is necessary on a prechamber sealing surface.