SsangYong Rexton. Service manual - part 381

SSANGYONG  Y200

1B3-100  DIESEL ENGINE MECHANICAL

Tools Required

102 589 03 40 00

Magnetic Bar

104 589 00 37 00

Pliers

116 589 06 63 00

Magnetic Finger

601 589 02 43 00

Drift

603 589 01 40 00

Holding Wheel

667 589 00 31 00

Press Lever

667 589 02 63 00

Supporting Bar

YAD1BGK0

YAD1BGL0

Chamfer

Inner diameter ‘d’

Color

Wire ring

Exhaust valve stem seal

All round

8.2 mm

Green

Yellow

Intake valve stem seal

Offset

7.3mm

Brown

Black

DIESEL ENGINE MECHANICAL  1B3-101

SSANGYONG  Y200

YAD1BG40

YAD1BGM0

YAD1BGE0

YAD1BGG0

Replacement Procedure

1. Remove the valve tappet (1) with magnetic bar

102 589 03 40 00.

Notice:  Place the valve tappets upside down
(open end upward).

5. Using press lever 667 589 00 31 00 (9), press the

spring retainer (3) downward and remove the valve
collets with magnetic finger 116 589 06 63 00 (10).

2. Install the holding wheel 603 589 01 40 00 (7) into

the timing chain (11).

3. Position the piston of relevant cylinder at TDC.

4. Install the supporting bar 667 589 02 63 00 (8).

SSANGYONG  Y200

1B3-102  DIESEL ENGINE MECHANICAL

YAD1BGH0

YAD1BGN0

YAD1BGP0

YAD1BGG0

6. Remove the spring retainer (3) and valve spring

(4).

9. By pressing the spring seat with press lever 667

589 00 31 00 (9), install the valve cotters (2) with
magnetic finger 116 589 06 63 00 (10).

Notice:  Be careful not to damage guide bore of
the valve tappet.

8. Insert the cap (12) onto the valve (6) and install

the new valve stem seal (5) with drift 601 589 02
43 00 and then remover the cap.

7. Remove the valve stem seal with pliers 104 589

00 37 00 (5).

SSANGYONG  Y200

1B3-102  DIESEL ENGINE MECHANICAL

YAD1BGH0

YAD1BGN0

YAD1BGP0

YAD1BGG0

6. Remove the spring retainer (3) and valve spring

(4).

9. By pressing the spring seat with press lever 667

589 00 31 00 (9), install the valve cotters (2) with
magnetic finger 116 589 06 63 00 (10).

Notice:  Be careful not to damage guide bore of
the valve tappet.

8. Insert the cap (12) onto the valve (6) and install

the new valve stem seal (5) with drift 601 589 02
43 00 and then remover the cap.

7. Remove the valve stem seal with pliers 104 589

00 37 00 (5).