SsangYong Rexton. Service manual - part 342

M161 ENGINE MECHANICAL  1B2-51

SSANGYONG  Y200

YAD1B6D0

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YAD1B6E0

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Removal & Installation Procedure

1. Turn the crankshaft and position the no.1 cylinder

piston at ATDC 20 ° .

Notice:  Turn the crankshaft in the direction of
engine rotation.

2. Remove the cylinder head front cover.

6. Unscrew the exhaust sprocket bolt and remove

the exhaust camshaft sprocket.

Installation Notice

4. Insert the holding pin 111 589 03 15 00 into the

no.1 and no.6 bearing cap hole on camshaft to
secure intake and exhaust camshaft.

5. Remove the chain tensioner.

3. Put the alignment marks (arrows) on the camshaft

sprocket and the timing chain.

Notice:  The flange bolt is designed to be used
only once, so always replace with new one.

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step:60° ± 5°

SSANGYONG  Y200

1B2-52  M161 ENGINE MECHANICAL

YAD1B7B0

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7. Unscrew the bolt (3) from the armature (4) and re

ove the roll pin, and remove the armature.

Installation Notice

10. Remove the adjuster piston (9) and conical spring

(10) from intake camshaft sprocket.

11. Unscrew the bolt (11) and remove the flange shaft.

Installation Notice

8. Unscrew the nut (6) and remove the seal cover

(7).

Installation Notice

Notice:  Put the locking slot of nut toward
armarture.

9. Take off the timing chain from intake camshaft

sprocket.

Tightening Torque

35 N•m (26 lb-ft)

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step: 60° ± 5°

Notice:  The flange bolt is designed to be used
only once, so always replace with new one.

12. Installation should follow the removal procedure

in the reverse order.

13. Check and adjust the camshaft timing.

Tightening Torque

60 - 70 N•m

(44 - 52 lb-ft)

M161 ENGINE MECHANICAL  1B2-53

SSANGYONG  Y200

YAD1B0G0

YAD1B0H0

CAMSHAFT SPROCKET BOLT

Intake Flange Shaft Bolt

Exhaust Camshaft Sprocket Bolt

Notice:  The sprocket bolts are designed to be
used only once, so always replace with new one.

  C. M7 x 13 Collar Bolt Torx-T30

  e. 6.8 mm

16. Flange Shaft

18. Control Piston

22. Intake Camshaft

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step:60° ± 5°

Tightening Torque

1st  step: 18 - 22 N•m

(13 - 16 lb-ft)

2nd step:60° ± 5°

Notice:  The sprocket bolts are designed to be
used only once, so always replace with new one.

   E. M7 x 13 Collar Bolt Torx-T30

   e. 6.8 mm

13a. Camshaft Sprocket

22a. Exhaust Camshaft

SSANGYONG  Y200

1B2-54  M161 ENGINE MECHANICAL

CAMSHAFT

Preceding Work:

Removal of cylinder head cover

Removal of camshaft adjust actuator and cylinder head front cover

1 Bolt (M7 X 13, 3 pieces)

................... 1st Step 18 - 22 NSm (13 - 16 lb-ft)

2nd Step 60 ° ± 5 °  Rotation Added

2 Exhaust Camshaft Sprocket
3 Timing Chain

4a Intake Camshaft Spocket (E20)

YAD1B7D0

4b Camshaft Adjuster and Camshaft

Sprocket (E23)

5 Bearing Cap Bolt (20 pieces)

...................... 22.5 - 27.5 N•m (16.6 - 20.3 lb-ft)

6 Camshaft Bearing Cap
7 Wrench