SsangYong Rexton. Service manual - part 307

M162 ENGINE MECHANICAL  1B1-31

SSANGYONG  Y200

OIL PAN

1 Gasket.................................................... Replace
2 Bolt (M6 x 22, 6 pieces)

....................................... 9-11 N•m (80-97 lb-in)

3 Drain Plug ........ 22.5-27.5 N•m (16.6-20.3 lb-ft)
4 Bolt (M6 x 20, 22 pieces)

....................................... 9-11 N•m (80-97 lb-in)

5 Bolt (M6 x 85, 3 pieces)

....................................... 9-11 N•m (80-97 lb-in)

6 Bolt (M8 x 40, 4 pieces)

........................... 22.5-27.5 N•m (16.6-20.3 lb-ft)

7 Bolt (M10) ................................ 40 N•m (30 lb-ft)
8 Oil Pan

YAD1B5B0

SSANGYONG  Y200

1B1-32  M162 ENGINE MECHANICAL

Removal & Installation Procedure

1. R e m o v e   t h e   d r a i n   p l u g   a n d   d r a i n   t h e   o i l

completely.

2. Unscrew the bolts and remove the oil pan and

gasket.

Notice: Arrange the bolts according to each size.

3. Clean the inside of oil pan and sealing surface,

then apply the sealant.

4. Replace the gasket with new one.

5. Install the oil pan with gasket, and tighten each

bolt in specified torque.

6. Check for oil leaks while running the engine.

M8 X 40, 4 pieces

M6 X 85, 3 pieces

M6 X 35, 3 pieces

M6 X 22, 6 pieces

M6 X 20, 28 pieces

Others

YAD1B5C0

M162 ENGINE MECHANICAL  1B1-33

SSANGYONG  Y200

TIMING GEAR CASE COVER

Preceding Work : Removal of cylinder head front cover

Removal of generator bracket

Removal of tensioning device

Removal of belt pulley and vibration damper

1 Bolt (M8 x 60, 3 pieces)

........................... 22.5-27.5 N•m (16.6-20.3 lb-ft)

2 A/C Bracket
3 Bolt (M8 x 65, 3 pieces)

........................... 22.5-27.5 N•m (16.6-20.3 lb-ft)

4 Bolt (M8 x 40, 1 piece)

........................... 22.5-27.5 N•m (16.6-20.3 lb-ft)

5 Bolt (M8 x 60, 1 piece)

........................... 22.5-27.5 N•m (16.6-20.3 lb-ft)

6 Seal
7 Timing Gear Case Cover
8 Roll Pin
9 Bolt (M6 x 22, 6 pieces)

.........................................9-11 N•m (80-97 lb-in)

YAD1B690

SSANGYONG  Y200

1B1-34  M162 ENGINE MECHANICAL

3. Remove the cooling fan and the viscous clutch.

Unscrew the three bolts from the cooling fan
bracket and remove the bracket.

Installation Notice

4. R e m o v e   t h e   t i m i n g   g e a r   c a s e   c o v e r   a f t e r

unscrewing the bolts (3) and (4) from the timing
gear case cover and the bolt (9) from the oil pan.

Notice: Be careful not to damage the oil pan
gasket.

Installation Notice

Removal & Installation Procedure

1. Put the alignment marks (arrows) on the timing

chain and camshaft sprocket.

2. Unscrew the A/C bracket bolts (1) and remove the

bracket.

Installation Notice

Tightening Torque

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

Tightening Torque

22.5 - 27.5 N•m

(16.6 - 20.3 lb-ft)

•

Apply the sealant after cleaning the timing gear
case cover surface.

•

Be careful not to stain the oil chamber of chain
tensioner with the sealant.

5. Installation should follow the removal procedure

in the reverse order.

6. Warm up the engine and check for oil leaks.

Tightening Torque

Bolt (3, 4) :

22.5 - 27.5 N•m
(16.6 - 20.3 lb-ft)

Bolt (9) :

9 - 11 N•m
(80 - 97 lb-in)

YAD1B590

YAD1B700