SsangYong Rexton. Service manual - part 78

DI07-28

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

DI ENG SM - 2004.4

Y220_07050

Y220_07051

Y220_07052

Y220_07053

17. Remove the intake EGR pipe and gasket.

18. Disconnect the HFM sensor connector.

19. Loosen the clamp and separate the hose from air cleaner.

20. Separate the connection lines from turbo charger and

PCV separator.

Notice

• Replace the removed gasket with new one.

• Replace the removed #1 and #3 pipes with new

ones.

DI07-29

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

DI ENG SM - 2004.4

Notice

• Replace the removed gasket with new one.

• Replace the removed #1 and #3 pipes with new

ones.

Notice

Replace the O-ring with new one.

Y220_07054

Y220_07055

Y220_07056

Y220_07057

24. Mark on the HP pump sprocket and timing chain.

23. Remove the chain tensioner.

22. Remove the oil dipstick mounting bracket and oil dipstick

tube with O-ring.

21. Remove the exhaust EGR pipe and gasket (Front side -

10 mm/ 2EA, Exhaust side - 13mm/ 2EA). Remove the
center EGR pipe and mounting bolts (13mm/ 4EA).

Tightening torque

10 Nm

DI07-30

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

DI ENG SM - 2004.4

Y220_07058

Y220_07059

Y220_07060

Y220_07061

28. Pull out the HP pump bearing with a special tool.

25. Remove the guide rail pins (lower and upper) with a special

tool.

26. Install the special tool (1) for holding HP pump sprocket,

unscrew the mounting bolts and remove the sprocket. At
this time, rotate the crankshaft 30° to 45° counterclockwise
to remove the sprocket.

Notice

Be careful not to damage the bearing.

27. Remove the center nut for HP pump shaft.

Tightening torque

20 Nm ± 90°

Tightening torque

65 ± 5 Nm

DI07-31

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

FUEL SYSTEM

DI ENG SM - 2004.4

30. Remove the mounting bracket behind the HP pump.

31. Slide the HP pump out rearward while holding it.

29. Remove the HP pump bearing bracket (13mm - 3EA).

Y220_07062

Y220_07063

Notice

Plugs openings and put it in a box (for returns)

Tightening torque

24 Nm