SsangYong Rexton. Service manual - part 41

DI02-55

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

12. Remove the HP pump mounting bracket.

Installation Notice

13. Unscrew the external bolts and remove the HP pump

while rocking and tapping it with a rubber hammer.

Tightening torque

24 ± 2.4 Nm

Y220_02143

Y220_02144

Notice

• To prevent HP pump shaft damaging, do not apply

excessive impact.

• Do not apply excessive force. The timing chain may

deviates.

Y220_02145

14. Remove the HP pump.

15. Install the new HP pump with sealing caps.

16. When replaced the HP pump, initialize the fuel pressure

by using SCAN-100. Refer to “Trouble Diagnosis” section
in this manual.

Notice

Remove the sealing caps only when connecting the
pipes and hoses.

DI02-56

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE HOUSING

DI ENG SM - 2004.4

Y220_02146

1. HP pump sprocket

2. 12-sided sprocket mounting bolt

3. HP pump bearing housing

4. HP pump (High Pressure Pump)

5. HP pump shaft

6. HP pump center nut

7. HP pump outer bolt

8. HP pump bearing shaft

9. Oil gallery

10. Bearing bushing

11. Gasket

* Tightening torque

Center nut

(M14 x 1.5 - 1EA)

Outer bolt

(M8 x 55 - 3EA)

Sprocket bolt

(M7 x 13 - 3EA)

65 ± 5.0 Nm

24 ± 2.4 Nm

20 Nm ± 90°

Install in the reverse order of removal and tighten the
fasteners with the specified tightening torque.

Notice

If the initialization of fuel pressure has not been
performed, the engine ECU controls new HP pump
with the stored offset value. This may cause the poor
engine output.

INTAKE SYSTEM

SECTION 

DI03

DI03-1

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

INTAKE SYSTEM

DI ENG SM - 2004.4

INTAKE SYSTEM

 00

SECTION DI03

Table of Contents

AIR FLOWS ................................................................. DI03-3

INTAKE SYSTEM LAYOUT ......................................... DI03-4

Components locator ............................................... DI03-4

Air cleaner ............................................................... DI03-5

Air flow sensor
(hot film air mass sensor) ....................................... DI03-8

Intercooler ............................................................. DI03-14

Intake manifold assembly ..................................... DI03-16

SPECIAL TOOLS AND EQUIPMENT ........................ DI03-17