Dacia Pick-Up 1304/1305/1307. Service manual - part 107

UPPER SIDE STRUCTURE

43

43 - 4

MIDDLE PILLAR

D

ISMO UNTING

Dismount the  damaged elements which

are in contact with the middle  pillar.

 

Detach the welding points of  the

middle pillar  which are in connection
with:

Ceiling in the area  (1).
Front lower panel in the (2) area.
Straighten the areas resulted by

dismounting.

Grind the areas resulted by dismounting.

R

EMO UNTING

Fit temporarily the middle pillar  (3), by

introducing the pillar lining under the

upper frame (7) and under the lower panel

plate (6).

Check the correct pillar positioning

using the door as geometric gauge.

Welding the middle pillar following the

welding outliner (1), and (2).

Perform a straightening gas protection

welding in the areas (4) and (5).

Remount the elements which are in

connection with the middle pillar.

1

2

44

REAR UPPER STRUCTURE

D

ISMO UNTING

Dismount the elements which are in

contact with the side panel.

Detach the welding points of  the side

panel (1) which are in connection with:

- middle pillar in the area (2);
- floor side plate and front extensor

lower edge in the (3) area;

- the rear side plate and rear extensor

lower edge in the area (4);

- the platform floor in the area (5);
- the cabin side plate in the area (6).

Straighten the areas resulted by

dismounting.

Grind the areas  resulted by dismounting.

R

EMO UNTING

Apply a layer of 5322 material on the

joints areas (7) of the side panel with: front
/ rear extensor, lower panel, side plate, rear
side floor cabin, rear plate.

Position and center the new element.
Check the correct positioning of the side

panel .

Weld the lateral panel  (1) following the

assembling outliners 2,3,4,5,6.

Apply  a sealant material layer

PLASTISOL 4 in the  joint area (8) of
the side panel with : rear side floor, rear
lamp lining, front/rear extensor, wheel pas-
sage, cabin separating wall.

SIDE PANEL DACIA 1304 PICK - UP, 1307

44  - 1

1

6

5

2

3

4

7

  Rear plate

8

REAR UPPER STRUCTURE

44

D

ISMO UNTING

Dismount the elements  which are in contact

with the side panel.

Detach the welding points of  the side panel

(1) which are in connection with :

- middle pillar in the area (2);
- separating wall in the (4) area;
- floor side plate in the area (5).

Detach the 5 welding strippers between the

side panel and outer frame in the (6) area.

Straighten the areas resulted by dismounting.
Grind the areas resulted by dismounting.

R

EMO UNTING

Apply a layer of 5322 a secured stripping

on the joints areas

 

(3) and (7) 

 

of the side panel

with lower panel and cabin closing plate.

Position and center the new element.
Check the correct positioning of the side

panel.

Weld the side panel  (1) following the

assembling outliners 2,4,5,6.

Protect the welding with a corrosion

preventing product.

SIDE PANEL DACIA 1304 DROP - SIDE

44  - 2

1

2

3 7 4

5

 6

Lower panel

7

Side plate

Floor side plate

3

Întãriturã panel

Middle pillar

Apply a layer 5322

Apply a layer 5322

44

REAR UPPER STRUCTURE

D

ISMO UNTING

Dismount the elements which are in

contact with the rear wheel passage.

Detach the welding points of  the rear

wheel passage (1) which are in connection
with :

- platform floor in the area (2);
- front extensor in the (3) area;
- rear extensor in the area (4).

Straighten the areas resulted by

dismounting.

Grind the areas  resulted by dismounting.

R

EMO UNTING

Position and center the new element.
Check the correct  positioning of the rear

wheel passage.

Weld the rear wheel passage (1)

following the assembling outliners 2,3,4.

Protect the welding with a corrosion

preventing product.

Apply a sealant material layer

PLASTISOL  4 , in the contact areas ( 5 )
of the rear wheel passage with: platform
floor, front extensor and rear extensor.

REAR WHEEL PASSAGE

44  - 3

5

1

4

3

2

Rear  wheel passage

Front extensor

Rear extensor

Assembling platform floor