Opel Frontera UBS. Service manual - part 2635

7B–16 MANUAL TRANSMISSION

19. Connect the backup lamp switch, 4WD indicator

switch, and 1-2 indicator switch harness connectors.

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20. Install the front and 3 way exhaust pipe (6VE1).

Install the exhaust pipe with catalytic converter
(4JX1).

Torque: 
Exhaust pipe to exhaust manifold:

67 N·m (6.8 kg·m/49 Ib ft)

Exhaust pipe flange bolt:

43 N·m (4.4 kg·m/32 Ib ft)

(4JX1)

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21. Connect two oxygen sensor connectors to the

transmission harness (6VE1).

22. Install the front propeller shaft and tighten the fixing

bolts and nuts specified torque.

Torque: 63 N·m (6.4 kg·m/46 Ib ft)

23. Install the rear propeller shaft and tighten the fixing

bolts and nuts specified torque.

Torque: 63 N·m (6.4 kg·m/46 Ib ft)

24. Install transfer protector and tighten the fixing bolts

specified torque.

Torque: 37 N·m (3.8 kg·m/27 Ib ft)

25. Install the transmission control lever and transfer

control lever.

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26. Install the grommet assembly.
27. Install the front console assembly.
28. Install the gear control lever knob.
29. Connect battery ground cable.
30. Install engine hood.

MANUAL TRANSMISSION

7B–17

Rear Oil Seal (Transfer Adapter)

Removal

1. Remove the transfer case assembly from the vehicle.

Refer to Transfer Case in Drive Line/Axle section.

2. Remove the rear oil seal from the transfer adapter.

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Installation

1. Use 5–8840–2558–0 (J–42802) transfer adapter oil

seal installer, and install the rear oil seal to the transfer
adapter.

2. Apply grease to the oil seal lip.
3. Install the transfer case assembly to the vehicle.

Refer to Transfer Case in Drive Line/Axle section.

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7B–18 MANUAL TRANSMISSION

Transmission (AR-5)

Disassembled View

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Legend

(1) Snap Ring
(2) Bearing
(3) Top Gear Shaft
(4) Block Ring
(5) Roller Bearing
(6) Snap Ring
(7) Clutch Hub No.2 Assembly
(8) 3rd Block Ring
(9) 3rd Gear

(10) 3rd Gear Needle Roller Bearing

(11) Mainshaft

(12) Thrust Washer Pin
(13) 2nd Gear Needle Roller Bearing
(14) 2nd Gear
(15) Synchronizer Assembly

(16) Clutch Hub No.1 Assembly
(17) Snap Ring
(18) Synchronizer Assembly
(19) 1st Gear
(20) 1st Gear Bearing Spacer
(21) 1st Gear Needle Roller Bearing
(22) 1st Gear Thrust Washer
(23) Mainshaft Bearing
(24) Snap Ring
(25) 5th Gear
(26) Snap Ring
(27) Intermediate Plate
(28) Bearing Retainer
(29) Snap Ring
(30) Front Bearing Assembly
(31) Counter Gear Shaft

MANUAL TRANSMISSION

7B–19

(32) Thrust Washer Pin
(33) Reverse Idle Gear
(34) Reverse Idle Gear Shaft
(35) Counter Gear Shaft Center Bearing
(36) Snap Ring
(37) Thrust Washer
(38) Roller Bearing

(39) Counter 5th Gear
(40) Reverse Block Ring
(41) Synchronizer Assembly
(42) Hub Sleeve No.3
(43) 5th Gear Spline Piece
(44) Snap Ring

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Legend

(1) 3rd-4th Shift Arm
(2) 1st-2nd Shift Arm
(3) 3rd-4th Shift Rod
(4) Ball
(5) Spring
(6) 1st-2nd Shift Rod
(7) Snap Ring
(8) Interlock Pin

(9) Reverse Shift Arm Bracket

(10) E–Ring

(11) Reverse Shift Arm No.2

(12) Reverse Shift Arm No.1
(13) 5th Reverse Shift Rod
(14) Spring Pin
(15) 5th Shift Arm
(16) Reverse Shift Rod