Opel Frontera UBS. Service manual - part 191

4D2–20 TRANSFER CASE (TOD)

Output Shafts and Shift Control Shaft

Disassembled View

261RW010–1

Legend

(1) Transfer Case Assembly
(2) Detent Spring
(3) Front Output Shaft
(4) Reduction Hub
(5) Output Shaft
(6) Reduction Fork Assembly
(7) Lock-up Shaft
(8) Spring Pin
(9) Reduction Fork

(10) Cam Assembly

(11) Snap Ring

(12) Washer
(13) Cam
(14) Cam Pilot Block
(15) Shifter Shaft Assembly
(16) Shifter Lever Shaft
(17) Snap Ring
(18) Reduction Lever Assembly
(19) Snap Ring

4D2–21

TRANSFER CASE (TOD)

Disassembly

1. Remove the output shaft.

266RW011

2. Remove the detent spring.
3. Remove the cam pilot block bolts.
4. Remove the shifter shaft assembly and cam

assembly.

261RW019

5. Remove the spring pin that fixes the reduction fork to

the lock-up shaft.

261RW020

6. Remove the reduction fork.
7. Remove the lock-up shaft.
8. Using snap ring pliers, remove the snap ring from cam

pilot block.

261RW029

9. Remove the washer.

10. Remove the cam.

11. Remove the cam pilot block.

4D2–22 TRANSFER CASE (TOD)

12. Using snap ring pliers, remove the snap ring from

shifter lever shaft.

261RW021

13. Remove the reduction lever assembly.
14. Remove the snap ring.
15. Remove the shifter lever shaft.
16. Remove the front output shaft.

266RW012

17. Remove the transfer case assembly.

4D2–23

TRANSFER CASE (TOD)

Transfer Case

Disassembled View

265RW015

Legend

(1) Transfer Case
(2) Ball Bearing
(3) Ring Gear
(4) Snap Ring
(5) Input Shaft and Carrier Assembly
(6) Snap Ring

(7) Ball Bearing
(8) Snap Ring
(9) Thrust Plate

(10) Carrier Assembly

(11) Snap Ring

(12) Circular Hub
(13) Input Shaft