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EM-44 < REMOVAL AND INSTALLATION > [HR16DE] FUEL INJECTOR AND FUEL TUBE • Handle O-ring with bare hands. Do not wear gloves. • Lubricate O-ring with new engine oil. • Do not clean O-ring with solvent. • Check that O-ring and its mating part are free of foreign material. • When installing O-ring, be careful not to scratch it. • Do not twist or stretch O-ring. If O-ring was stretched while it was being attached, allow it to retract before inserting it into fuel tube. • Insert O-ring straight into fuel tube. Do not angle or twist it. 2. Install fuel injector (4) to fuel tube (1): • Insert new clip (2) so that protrusion (F) of fuel injector matches cut-out (D) of clip. CAUTION: • Do not reuse clip. Replace it with a new one. • Be careful to keep clip from interfering with O-ring. If interference occurs, replace O-ring. b. Insert fuel injector (4) into fuel tube (1) with clip (2) attached. • Insert fuel injector (4) while matching it to the axial center. • Insert fuel injector (4) so that protrusion (B) of fuel tube matches cut-out (C) of clip (2). • Check that fuel tube flange (A) is securely located in flange groove (E) on clip (2). c. Check that installation is complete by checking that fuel injector (4) does not rotate or come off. 3. Set fuel tube and fuel injector assembly in position for installation on cylinder head. CAUTION: For installation, be careful not to interfere with fuel injector nozzle. • Tighten bolts in numerical order as shown. 4. Install fuel tube protector. Fuel tube side : Black Nozzle side : Green (3) : O-ring (black) (5) : O-ring (green) JPBIA4530ZZ : Engine front JPBIA4133ZZ |