Nissan Juke F15. Instruction - part 285

ELECTRIC CONTROLLED COUPLING

DLN-145

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

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ELECTRIC CONTROLLED COUPLING

Exploded View

INFOID:0000000012199507

Removal and Installation

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REMOVAL

1. Remove rear drive shaft. Refer to 

RAX-19, "Removal and Installation"

.

2. Disconnect sub-harness connector (1).
3. Remove propeller shaft assembly. Refer to 

DLN-124, "Removal

and Installation"

.

4. Support rear final drive assembly with a suitable jack.

5. Remove rear final drive mounting bolt (

) at rear suspension

member.

1.

Sub-harness

2.

Band clip

3.

Rear final drive assembly

4.

Connector clip

5.

Electric controlled coupling (right)

6.

Reamer bolt

7.

Electric controlled coupling (left)

A.

Gear carrier mounting face

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)
: Apply Genuine Liquid Gasket, Three Bond 1217 or equivalent.

JSDIA2237GB

JSDIA2135ZZ

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DLN-146

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

ELECTRIC CONTROLLED COUPLING

6. Remove final drive mounting bolts and nuts (

) with power tool.

7. Lower rear final drive assembly to the position where electric

controlled coupling connector can be disconnect.

CAUTION:

Secure final drive assembly to a suitable jack while remov-

ing it.

8. Disconnect electric controlled coupling connector (1) from sub-

harness (2).

9. Remove electric controlled coupling connector from final drive

assembly.

10. Remove electric controlled coupling from final drive assembly.
11. Remove sub-harness from final drive assembly.

CAUTION:

• Remove sub-harness only when necessary.

• Never damage side oil seal.

INSTALLATION

1. If remove sub–harness, replace band clip to sub-harness, and then install sub–harness to rear final drive

assembly.

CAUTION:

• Never reuse band clip.

• Check original mounting dimensions to install clip to the original position. 

JSDIA2137ZZ

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JSDIA2239ZZ

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ELECTRIC CONTROLLED COUPLING

DLN-147

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

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• Pin (A) of sub–harness connector clip must be function-

ing certainly as baffle pin.

• Check the area around the rotating object to see that there

is no interference.

2. Apply liquid gasket (1) to mating surface of coupling cover.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-22,

"Recommended Chemical Products and Sealants"

.

CAUTION:

• Remove old gasket adhering to the mounting surfaces.

Also remove any moisture, oil, or foreign material adher-

ing to the mounting surfaces.

• Overlap both ends of the bead for at least 3 mm (0.12 in).

• Apply liquid gasket to grommet as well.

• The width of sealant bend is approximately 3 mm (0.012

in).

• Never allow liquid gasket to contact the unit characteris-

tics (A) of the coupling cover.

3. Install electric controlled coupling (1) to spline of center stem

with grommet of harness facing upward, temporarily tighten

reamer bolts (2) to the positions shown in the figure.

CAUTION:

Never damage side oil seal.

4. Tighten reamer bolts and coupling cover mounting bolts to the

specified torque.

CAUTION:

Never allow harness to get caught in the bolt.

JSDIA2525ZZ

JSDIA2241ZZ

JSDIA2572ZZ

A: Left side
B: Right side

: Vehicle front

JSDIA2242GB

DLN-148

< REMOVAL AND INSTALLATION >

[REAR FINAL DRIVE: RTVS]

ELECTRIC CONTROLLED COUPLING

5. Replace connector clip from electric controlled coupling connec-

tor, and then insert it  to final drive assembly.

CAUTION:

• Never reuse connector clip.

• When inserting connector clip to final drive assembly,

never tug harness.

6. Connect electric controlled coupling connector (1) to sub-har-

ness (2).

7. Install rear drive shaft. Refer to 

RAX-19, "Removal and Installa-

tion"

.

CAUTION:

Never damage electric controlled coupling oil seal.

8. Install propeller shaft assembly. Refer to 

DLN-124, "Removal

and Installation"

.

9. When oil leaks while removing, check oil level after the installa-

tion. Refer to 

DLN-137, "Inspection"

.

10. When replacing electric controlled coupling, perform writing unit

characteristics after installing rear final drive assembly to the vehicle. Refer to 

DLN-42, "Work Procedure"

.

CAUTION:

Always writing unit characteristics of both side electric controlled couplings.

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