Mercedes-Benz ML320. Service manual - part 605

 

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Mercedes-Benz ML320. Service manual - part 605

 

 

RENDER NEW VEHICLES, WHICH WERE IMMOBILIZED OPERATIONAL - AP00.70-P-1001ZZ 

MODEL 129, 140, 163, 168, 170, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240  

MODEL 461.302 /332 /342 /345  

MODEL 
463.200 /204 /206 /207 /208 /209 /220 /221 /224/225 /227 /228 /230 /231 /232 /233 /240 /241 /243 /244 /245 /24

service

recommend that the 
vehicle fuel tank is 
completely filled. Then 
allow gasoline engines to 
run warm for 2-3 minutes.

 

Notes on paintwork, 
decorative and detachable 
components

 

AH98.00-P-9019-01Z 

 

if necessary, corrosion 
protection after painting 
(Section D)

 

AP98.00-P-0641A 

1

Perform delivery 
inspection

 

 

2

Check battery

 

AR54.10-P-1129-01A 


+

Vent stationary heater and 
top up coolant

Model 163, 168, 170, 202, 
203, 208, 209, 210, 211, 
215, 220, 230, 240, 461, 
463 
Models 129, 140 with 
stationary heater, code 228

ra83001291165x

4

Check fluid level of 
engine cooling system, 
correct if necessary and 
check corrosion protection 
as well as antifreeze and 
correct if necessary

Model 129, 140, 163, 168, 
170, 202, 203, 208, 209, 
210, 211, 215, 220, 230, 
240

 

Model 463 with engine 
112, 113

AP20.00-P-2010GA

Models 461, 463 with 
engines 102, 103, 104, 
117, 602, 603, 606, 612, 
628

AP20.00-P-2010G

 

Risk of accident caused 
by vehicle starting off by 
itself when engine is 
running. Risk of injury 
caused by contusions and 
burns during starting 

Secure vehicle to prevent 
it from moving. Wear 
closed and snug-fitting 
work clothes. Do not grasp 
hot or rotating parts.

AS00.00-Z-0005-01A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

procedure or when 
working near engine

5

Start engine

 Allow to run at idle 

speed until oil pressure is 
displayed.

 

6

Check refrigerant level of 
air conditioning system

Model 129 up to 31.5.96 
with automatic air 
conditioning, code 581a,

AP83.30-P-8312DA

Model 140 up to 31.5.95 
with automatic air 
conditioning, code 581a 
with rear air conditioner, 
code 582, 
Model 202 up to 30.9.95 
with automatic air 
conditioning, code 581a, 
Models 129, 170, 202, 
208, 210, 220 with air 
conditioning (or 
Tempmatic for USA), 
code 580

 

Models 461, 463 with air 
conditioning, code H02

AP83.30-P-8312G

7

Move the pull switch of 
the hydropneumatic 
suspension into position N 
and allow the engine to 
run at increased idle speed 
until the vehicle has 
reached its normal level

Only for Hydropneumatic 
suspension with automatic 
level lowering device and 
controlled damping, code 
215c, All-round 
hydropneumatic 
suspension, code 487

 

8

Brake testing on test stand Model 129, 140, 170, 202, 

203, 208, 209, 210, 215, 
220

AP42.00-P-4290BA

Models 461, 463

AP42.00-P-4290G

9

Check brake disks for 
signs of corrosion.

 For vehicles which 

were parked for more than 
6 months.

 

10

Replace brake fluid

 For vehicles which 

were parked for more than 
6 months.

 

Model 140 as of 1.7.93 
except code 471

AP42.00-P-4280BA

Model 170 except code 
471 
Model 202 up to 31.5.94 
except code 471 

 

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Model 202 with code 472
Model 208 except 208.474 
except code 471 
Model 210 except code 
471 
Model 210 except 
210.072/272 with code 
472 
Model 215 with code 472
Model 220 except code 
Z07
Model 129, 140 as of 
1.7.93 up to 31.5.94 with 
code 471

AP42.00-P-4280BB

Model 129 as of 1.7.93 
except code 212/471/472

AP42.00-P-4280BC

Model 129.059 059/064/ 
064 /068

 

Model 202 up to 31.5.94 
with code 471

AP42.00-P-4280EA

Models 461, 463

AP42.50-P-4280G

11 

 

Remove transport film 
Installing transport foil

Model 168, 461, 463 
Models 129, 140, 163, 
170, 202, 203, 208, 209, 
210, 211, 215, 220, 230, 
240 with Paint protection, 
code 524

AR97.20-P-4000A 

  
 

Notes on paintwork, 
decorative and detachable 
components Notes on 
transportation sheeting

Model 124, 126, 129, 140, 
163, 168, 170, 201, 202, 
203, 208, 209, 210, 211, 
215, 220, 230, 463

AH98.00-P-9019-01Z 

Model 129, 163, 168, 170, 
202, 203, 208, 209, 210, 
211, 215, 220, 230, 240, 
414

AH97.20-P-9409-03A 

12

Wash the vehicle

 Preclean using high 

pressure or steam cleaning 
equipment. This will 
remove any coarse dirt 
particles.

 

13

Remove drips or rough 
linings on the paintwork, 
the windows or trim parts

Use metal dust remover 

or solvent (e.g. pure 
benzene, silicone remover, 
artificial-resin thinner). On 
non-painted plastic parts 
do not use aggressive 

*BR00.45-Z-1017-04A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Repair materials 

RETROFITTING & CONVERSION 

TABLE OF CONTENTS FOR RETROFITTING AND CONVERTING SPECIAL EQUIPMENT - AN00.10-P-1000NZ 

MODEL 163  

cleaning agents. 
Only for Activated 
charcoal filter, code 306: 
Cover inside of air inlet 
grille on engine hood. 
Cleaner

14

Treat paintwork using 
polishing paste and buffer

 If films still on 

paintwork. 
Polish

*BR00.45-Z-1015-04A

15

Perform treatment using 
polish and gloss 
preservation.

Polish

*BR00.45-Z-1013-04A

Gloss preserver

*BR00.45-Z-1014-04A

Number

Designation

Order number

BR00.45-Z-1017-04A

Cleaner

A 001 986 13 71

BR00.45-Z-1014-04A

Gloss preserver

A 000 986 44 74

BR00.45-Z-1015-04A

Polish

A 000 986 43 74

BR00.45-Z-1013-04A

Polish

A 000 986 45 74

AN31.10-P-8080AA  Retrofit trailer 

coupling

Model 163.113 /136 /154 /172 #A as 
of 145273, 
Model 163.113 /136 /154 /172 #X as 
of 708319, 
Model 163.128 /175 except styling 
package, code U49

AN31.10-P-8080AA 

AN31.10-P-8080AB  Retrofit trailer 

coupling

Model 163.113 /136 /154 /172 #A as 
of 145273, 
Model 163.113/136 /154 /172 #X as 
of 708319, 
Model 163.128 /175 with styling 
package, code U49 
Model 163.174

AN31.10-P-8080AB 

AN31.10-P-8080AC  Retrofit trailer 

coupling

Model 163.136 /154 /172 #A up to 
145272, 
Model 163.136 /154 /172 #X up to 
708318

AN31.10-P-8080AC 

AN91.12-P-0001A 

Retrofit third seat row Model 

163.113 /128 /136/154 /157 /172 /175

AN91.12-P-0001A 

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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