Mercedes-Benz ML320. Service manual - part 489

 

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Mercedes-Benz ML320. Service manual - part 489

 

 

AR80.20-P-4004GH

Removing, installing fuel filler flap central locking motor

12.3.97

MODEL 

163

P80.20-0478-06

1

Fuel filler flap 

2

Outer screws 

3

Inner screws 

4

Fuel filler fitting 

5

Screws

6

Connector 

M14/10

Filler flap CL actuating motor 

  

Removal, installation

1

Remove paneling on C-pillar 

 Remove paneling on left C-pillar 

AR68.30-P-4490GH

2

Remove fuel filler flap (1) 

3

Unscrew outer screws (2) on fuel filler 

 

When installing: Ensure that rubber seal 

is properly seated

4

Unscrew inner screws (3) on fuel filler 

5

Unscrew filler flap CL actuating motor (M14/10)

 Push filler fitting to right and unscrew 

screws from filler flap CL actuating motor 

6

Disconnect connector (6) 

7

Reinstall in opposite order

8

Check for proper function

 Actuate central locking with fuel filler flap 

open 

Copyright DaimlerChrysler AG  17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR80.20-P-4004GH

Removing, installing fuel filler flap central locking motor

12.3.97

MODEL 

163

P80.20-0478-06

1

Fuel filler flap 

2

Outer screws 

3

Inner screws 

4

Fuel filler fitting 

5

Screws

6

Connector 

M14/10

Filler flap CL actuating motor 

  

Removal, installation

1

Remove paneling on C-pillar 

 Remove paneling on left C-pillar 

AR68.30-P-4490GH

2

Remove fuel filler flap (1) 

3

Unscrew outer screws (2) on fuel filler 

 

When installing: Ensure that rubber seal 

is properly seated

4

Unscrew inner screws (3) on fuel filler 

5

Unscrew filler flap CL actuating motor (M14/10)

 Push filler fitting to right and unscrew 

screws from filler flap CL actuating motor 

6

Disconnect connector (6) 

7

Reinstall in opposite order

8

Check for proper function

 Actuate central locking with fuel filler flap 

open 

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AP47.20-P-0780BB

Replace fuel filter

2.3.99

ENGINE 

611.960 in MODEL 202.133 /134 /193 /194

ENGINE 

611.961 in MODEL 210.006 /007 /206 /606

ENGINE 

612.961 in MODEL 210.016 /216 /616

ENGINE 

612.963 in MODEL 163.113

ENGINE 

613.961 in MODEL 210.026 /226

ENGINE 

613.960 in MODEL 220.026 /126

P47.20-0289-01

Shown on engine 611.960

70

Fuel filter housing

70/1

Fuel filter input

70/2

Fuel filter output

70/3

Threaded ring

70/4

Cap

70/5

Seal

70/6

Filter element

P07.16-2101-01

Shown on engine 612.961

70/1

Fuel line input

70/2

Fuel line output

70/3

Threaded ring

70/4

Cap

70/5

Seal

70/6

Filter element

70/7

Fuel return line

70/8

Fuel feed line

  

Remove/install and replacing

 

Danger!

 Risk of death. Death may result if vehicle 
slips or topples from the lifting platform.

Align vehicle between the columns of the 
lifting platform and position the four support 
plates at the lifting platform support points 
specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 

Danger!

Risk of explosion from fuel igniting, risk of 
poisoning from inhaling and swallowing fuel 
as well as risk of injury to eyes and skin 
from contact with fuel.

No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately 
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove trim panel of charge air distribution 
pipe

2

Disconnect fuel return line (70/7) and fuel 
feed line (70/8 )

3

Unscrew threaded ring (70/3) and remove 
together with cover (70/4).

 If the fuel filter housing is soiled inside, 

it must be removed and cleaned (against 
separate order): 

#

f

 

Remove/install fuel full-flow filter

AR47.20-P-1070HB

4

Replace filter insert (70/6)

 

After inserting the filter element

Fill fuel filter housing with fuel.

5

Replace sealing ring (70/5)

6

Mount threaded ring with cover so that the 
groove latches at the fuel filter housing

 

Tighten threaded ring by hand.

7

Mount fuel return line (70/7) and fuel feed line 
(70/8 )

8

Install trim panel of charge air distribution pipe

 

*BA01.20-P-1003-01A

 

Danger!

Risk of accident. Accidents may result if the 
vehicle starts off unintentionally with the 
engine running. Risk of injury. Crushing and 
burn injuries may result while working on 
engine during when it is being started or when 
it is in operation.

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

9

Run engine and inspect fuel filter for leaks

 Crankcase ventilation, cylinder head cover

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

Number

Designation

Engine 
611.960/
961/962

Engine 
612.961/
962/967

Engine 
612.963

Engine 
613.960/ 
961

BA01.20-P-1003-01A

Screw attaching cover panel to charge air 
distribution pipe

Nm

10

10

10

10

Copyright DaimlerChrysler AG  28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2

 

 

 

 

 

 

 

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