Mercedes-Benz ML320. Service manual - part 455

 

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Mercedes-Benz ML320. Service manual - part 455

 

 

Fig. 92: Identifying Torque Wrench (001 589 72 21 00) 

Commercially available tools 

Repair materials 

SCREW DIAGRAM FOR TIMING CASE COVER - AR01.40-P-8000-01B 

Assignment of bolts for timing case cover  

 Apply sealant at the bolts marked (arrows).

Number

Designation

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

WH58.30-Z-1002-06A

7 mm socket hexagon on flexible shaft for hose clamps with worm drive

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 93: Identifying Timing Case Cover Bolts & Bolts Needing Sealant 

REMOVE/INSTALL TIMING CASE COVER - AR01.40-P-8000B 

ENGINE 112 in model 129, 163, 170, 202, 208, 210.061 /063 /065 /261 /263 /265 /663, 220  

ENGINE 113 (except 113.991) in MODELS 129,163, 202, 208, 210, 215, 220, 230.475 /474 (except, 
215.374,220.074/174)
  

Shown on engine 112 in model 210  

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 94: Identifying Timing Case Cover Remove/Install Components - Shown On Engine 112 In Model 
210
 

Modification notes 

1.9.04

Value 
changed from 
10 Nm to 14 
Nm

Value in row 1003 changed for engine 
112.910/911/912/913/914/915/916/917/ 
920/921/922/923/940/941/942/943/944/ 
945/946/947/949/953/954/955/960/961 / 970/972/973/975

*BA20.10-P-
1003-01M

Value 
changed from 
10 Nm to 14 
Nm

Value in series 1004 changed for engine 
112.910/911/912/913/914/915/916/917/ 
920/921/922/923/940/941/942/943/944/ 
945/946/947/949/953/954/955/960/961 / 970/972/973/975

*BA20.10-P-
1004-01M

 

 

Remove/install

 

 

 

Risk of explosion 
caused by 
oxyhydrogen gas. 
Risk of 

No fire, sparks, open flames or smoking. Wear acid-
resistant gloves, clothing and safety glasses. Only pour 
battery acid into suitable and appropriately marked 
containers.

AS54.10-Z-
0001-01A
 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

poisoning and 
caustic burns
 
caused by 
swallowing 
battery acid. Risk 
of injury
 caused 
by burns to skin 
and eyes from 
battery acid or 
when handling 
damaged lead-
acid batteries

1

Disconnect 
battery ground 
cable

Models 129, 163, 170, 202, 208, 210

AR54.10-P-
0003A
 

Model 215, 220

AR54.10-P-
0003I

Model 230.474 /475

AR54.10-P-
0003R

 

Notes on battery

All models

AH54.10-P-
0001-01A
 

2

Remove engine 
compartment 
paneling

Model 129,202,208,210

AR61.20-P-
1105AB

Models 163.172/174/175

AR61.20-P-
1105GH
 

Model 170

AR61.20-P-
1105A

Model 215, 220

AR61.20-P-
1105M

Model 230

AR61.20-P-
1105R

 

Risk of injury to 
skin and eyes 
caused by 
scalding from 
contact with hot 
coolant spray. 
Risk of 
poisoning
 from 
swallowing 
coolant.

Do not open cooling system unless coolant temperature is 
below 90°C. Open cap slowly and release the pressure. Do 
not pour coolant into beverage containers. 
Wear protective gloves, protective clothing and safety 
glasses.

AS20.00-Z-
0001-01A
 

3

Drain coolant 
from radiator

Engine 112, 113 in models 129, 163, 202, 208, 
210,215,220

AR20.00-P-
1142HA
 

Engine 113.963 in models 230.475

 

Engine 112.960 in model 170.466

AR20.00-P-
1142RVK

Engine 113.992 in model 230.474

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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