Mercedes-Benz ML320. Service manual - part 393

 

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Mercedes-Benz ML320. Service manual - part 393

 

 

Parts ordering notes 

REMOVE AND INSTALLING THE STARTER - AR15.30-P-7100GH 

ENGINE 112.942 in MODEL 163.154  

 

 

Removing and installing   

 

1

Remove air cleaner, install.

 Only on engine 119

 

2

Expose wiring harness to 
mass air flow sensor or 
temperature sensor.

 Ignition switched 

off 

 

3

Unplug socket from mass 
air flow sensor or 
temperature sensor.

 

 

4

Plug in repair socket 
together with cables at 
mass air flow sensor or 
temperature sensor and 
insert into cable duct.

 

 

5

Repair wiring harness 
using end soldering sleeves 
(Z).

 Turn together cable of 

engine wiring harness and 
cable repair socket of the 
same color and insert into 
end soldered sleeves (Z). 

 Use end soldered 

sleeves (Z) only in cross 
section area Ø 0.7 - Ø 4.0 
mm

2

 

AR54.18-P-0100-02A 

6

Insert cables into the cable 
duct.

 

 

7

Connect HHT, read faults 
and erase

 see Diagnosis Manual 

Engine Volume 2 Index 0: 
Connecting and using test 
equipment

 

8

Install in the reverse order  

 

Part no.

Designation

Quantity

140 540 00 36

Repair kit socket (B2)1 
1) Consisting of repair socket (B2) 
and 5 cable connectors

acc. to condition

140 540 00 81

Repair socket (B2)

acc. to condition

202 540 01 81

Repair socket (B11) 3-pin

acc. to condition

126 540 30 81

Repair socket (B11) 4-pin

acc. to condition

001 546 99 41

Cable connector

acc. to condition

006 989 84 85

Fabric tape

acc. to condition

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

ENGINE 112.970 in MODEL 163.157  

ENGINE 113.942 in MODEL 163.172  

ENGINE 113.981 in MODEL 163.174  

ENGINE 113.965 in MODEL 163.175  

Fig. 28: Identifying Starter Remove/Install Components 

Modification notes 

3.9.03

Check ring gear, newly 
recorded

Stage 7

 

 

 

Removing/installing

 

 

 

Risk of explosion caused by 
oxyhydrogen gas. Risk of 
poisoning and caustic burns
 
caused by swallowing battery 
acid. Risk of injury through 
burns to skin and eyes from 
battery acid or when handling 
damaged lead-acid batteries

No fire, sparks, open 
flames or smoking. Wear 
acid-resistant gloves, 
clothing and safety 
glasses. Only pour battery 
acid into suitable and 
appropriately marked 
containers.

AS54.10-Z-0001-01A 

 

Notes on self-locking nuts and 
bolts

 

AH00.00-N-0001-01A 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

1

Disconnect ground cable from 
battery

 Insulate ground line as 

a protection against 
unintentional contact of 
dismounted ground line 
with ground point of 
battery.

AR54.10-P-0003A 

 

Notes on battery

 

AH54.10-P-0001-01A 

2

Remove inner fender in right 
front fender

 

AR88.10-P-1300GH 

3.1

Unscrew nut (6) at shield (5) 
of left engine mount and take 
out shield

Engine 112 

 

*BA22.10-P-1004-01L

4

Dismount electrical line 
circuit 30 (1) and electrical 
line circuit 50 (2)

 Nut, terminal 30 

connection

*BA15.30-P-1001-01A

 

 

 Nut of connection 

circuit 50

*BA15.30-P-1002-01A

5

Remove bolts (3)

 

*BA15.30-P-1003-01A

6

Take out starter (M1) to the 
side

 

 

7.1

Check ring gear at flywheel 
for wear and damage

When replacing the 
starter on vehicles fitted 
with manual transmission

 Rotate engine at the 

crankshaft in direction of 
rotation.

 

7.2

Check ring gear on the drive 
plate for wear and damage

When replacing the 
starter on vehicles fitted 
with automatic 
transmission 

 Rotate engine at the 

crankshaft in direction of 
rotation.

 

8

Install in reverse order

 

 

9

Perform function check

 

 

10

Render electrical system 
operational

See ? Perform basic 
programming

AR00.19-P-0200GH 

11

Read out fault memory and 
erase

 When the work is 

complete stored faults 
must be worked on in the 
diagnostic trouble code 
memories and erased. ?

 

 

Connect up STAR 
DIAGNOSIS, read out 
fault memory

AD00.00-P-2000-04A 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

 Starter 

 Engine mounts, engine supports 

PREREQUISITES FOR TESTING GENERATOR - AR15.40-P-5009GH 

ENGINE 111.977, 112.942/970, 113.942/965/981, 612.963, 628.963 in MODEL 163  

Fig. 29: Connection Schematic Between Battery And Alternator 

Number

Designation

Engine 112 except 
112.951, 113.94/ 96/98

BA15.30-P-1001-01A

Nut for connection of 
circuit 30

Nm 14

BA15.30-P-1002-01A

Nut for connection of 
circuit 50

Nm 6

BA15.30-P-1003-01A

Bolt for starter on 
crankcase

Nm 42

Number

Designation

Engines 112.942/970 
113.942/965/981 in model 
163.154/157/17 2/174/175

BA22.10-P-1004-01L

Bolt for front engine 
mount on engine support

Nm 65

 

 

Remove/Install

 

 

1

Open engine hood and raise 

 Up to A145272, X708318. AR88.40-P-1000GH 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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