Lexus ES300 (2002 year). Service manual - part 253

030G8-01

03-44

-

SERVICE SPECIFICATIONS

HEATER & AIR CONDITIONER

145

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

HEATER & AIR CONDITIONER

SERVICE DATA

Refrigerant charge volume

Standard: 550 

 50 g (19.37 

 1. 76 oz.)

V (cooler compressor to crankshaft pulley)belt No. 1 tension           New belt:
                                                                                                          Used belt:

165 

 27 lbf

88 

 22 lbf

Magnetic clutch clearance

0.35 - 0.60 mm (0.014 - 0.024 in.)

030G9-01

-

SERVICE SPECIFICATIONS

HEATER & AIR CONDITIONER

03-45

146

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1

Generator installation bolt                                                                         Bolt A

17.5

178

12

Generator installation bolt                                                                         Bolt C

58

591

43

AIR CONDITIONING RADIATOR ASSY

Air conditioning tube assy x Cooler evaporator sub-assy No. 1

3.5

35

30 in.

⋅

lbf

Air conditioning radiator assy x Body

1.5

15

12 in.

⋅

lbf

Blower assy x Body

1.5

15

12 in.

⋅

lbf

Junction block x Instrument panel reinforcement

8.4

85

73 in.

⋅

lbf

Instrument panel reinforcement x Body                                                    Bolt A

20

203

14

Instrument panel brace sub-assy No. 1 x Instrument panel reinforcement
                                                                                                                 Screw

9.8

100

87 in.

⋅

lbf

COOLER COMPRESSOR ASSY

Magnet clutch hub x Cooler compressor assy

18

184

13

Compressor and magnet clutch x Engine                                   Bolt A, B, C, F
                                                                                                                  Nut D

25

250

18

Compressor and magnet clutch x Engine                                                Bolt E

18

184

13

Cooler refrigerant suction hose No.1 x Compressor and magnet clutch

9.8

100

87 in.

⋅

lbf

Cooler refrigerant discharge hose No.1 x Compressor and magnet clutch

9.8

100

87 in.

⋅

lbf

COOLER CONDENSER ASSY

Cap x Cooler condenser assy

12

125

9

Cooler condenser assy x Body

9.8

100

85 in.

⋅

lbf

Cooler refrigerant liquid pipe A x Cooler condenser assy

5.4

55

47 in.

⋅

lbf

Cooler refrigerant discharge hose No. 1 x Cooler condenser assy

5.4

55

47 in.

⋅

lbf

030I3-01

03-46

-

SERVICE SPECIFICATIONS

SUPPLEMENTAL RESTRAINT SYSTEM

147

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

SUPPLEMENTAL RESTRAINT SYSTEM

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Horn button assy x Steering wheel assy

8.8

90

78 in.

⋅

lbf

Steering wheel assy x Steering column assy

50

510

37

Instr pnl pass l/door airbag assy x Instrument panel reinforcement

20

200

14

Curtain shield airbag assy x Body

9.8

100

87 in.

⋅

lbf

Airbag sensor assy center x Body

17.5

178

13

Airbag front sensor set bolt

17.5

178

13

Side airbag sensor assy x Body

Property class 8T:
Property class 6T:

20

17.5

200
178

14
13

Airbag sensor rear LH x Body

Property class 8T:
Property class 6T:

20

17.5

200
178

14
13

Seat position airbag sensor x Front seat

8.0

82

71 in.

⋅

lbf

030HU-01

-

SERVICE SPECIFICATIONS

SEAT BELT

03-47

148

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

SEAT BELT

TORQUE SPECIFICATION

Part Tightened

N

⋅

m

kgf

⋅

cm

ft

⋅

lbf

Front seat outer belt retractor 

×

Body                                        Upper side bolt

7.5

80

66 in.

⋅

lbf

                                                                                                 Lower side bolt

42.0

420

31

Front seat outer belt shoulder anchor 

×

 Body

42.0

420

31

Front seat outer belt floor anchor 

×

 Body

42.0

420

31

Front seat inner belt 

×

 Front seat inner track

42.0

420

31

Rear seat inner belt 

×

Body

42.0

420

31

Rear seat outer belt floor anchor 

×

Body

42.0

420

31

Rear seat outer belt retractor 

×

Body

42.0

420

31

Rear seat center belt retractor 

×

Body

42.0

420

31

Rear seat center belt floor anchor 

×

Body

42.0

420

31