Lexus ES300 (2002 year). Service manual - part 245

 

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Lexus ES300 (2002 year). Service manual - part 245

 

 

-

SERVICE SPECIFICATIONS

ENGINE MECHANICAL

03-15

116

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

Part Tightened

ft

lbf

kgf

cm

N

m

Oil pump assy x Cylinder block (See page

 

14-38

)

10 mm head
12 mm head

8.0

20

82

199

71 in.

lbf

14

12 mm head

14 mm head

20
43

199
439

14
32

Crank position sensor x Oil pump assy

8.0

82

71 in.

lbf

Oil pan baffle plate x Oil pan sub-assy

8.0

82

71 in.

lbf

Oil pan sub-assy x Cylinder block (See pag

14-38

)

10 mm head

8.0

82

71 in.

lbf

Oil  an sub assy x Cylinder block (See  age 

14 38

)

10 mm head
12 mm head

8.0

20

82

199

71 in.

lbf

14

Oil strainer sub-assy x Oil pan sub-assy

8.0

82

71 in.

lbf

Oil pan sub-assy No. 2 x Oil pan sub-assy

8.0

82

71 in.

lbf

Oil pan drain plug x Oil pan sub-assy No. 2

45

459

33

Water inlet housing x Cylinder block

8.0

82

71 in.

lbf

Cylinder head x Cylinder block

12 pointed head  1st

2nd

54

Turn 90



551

Turn 90



40

Turn 90



2nd

Recessed head

Turn 90



19

Turn 90



189

Turn 90



14

Camshaft bearing cap x Cylinder head

16

163

12

Timing belt plate x Oil pump assy

8.0

82

71 in.

lbf

Water pump assy x Cylinder block

8.0

82

71 in.

lbf

Oil level gage guide x Cylinder block

8.0

82

71 in.

lbf

Oil filter union x Cylinder block

30

306

22

Timing belt idler bracket x Cylinder block

28

286

21

Timing belt No. 3 cover x Cylinder head

8.5

87

76 in.

lbf

Camshaft timing pulley x Camshaft

125

1,275

92

Timing belt idler sub-assy No. 2 x Timing belt idler bracket

43

438

32

Timing belt idler sub-assy No. 1 x Cylinder block

34

347

25

Chain tensioner assy No. 1 x Oil pump assy

27

280

20

Transverse engine engine mounting bracket x Cylinder block

28

286

21

Timing belt No. 2 cover x Timing belt No. 3 cover

8.5

87

76 in.

lbf

Timing belt No. 1 cover x OIl pump assy

8.5

87

76 in.

lbf

Crankshaft pulley x Crankshaft

215

2,192

159

Crank position sensor No. 1 x Cylinder head

8.0

82

71 in.

lbf

Cylinder head cover x Cylinder head

8.0

82

71 in.

lbf

Spark plug x Cylinder head

18

184

13

W/head straight screw plug No. 1 x Cylinder head

44

449

32

W/head straight screw plug No. 2 x Cylinder head

44

449

32

Connecting rod cap x Connecting rod

1st

2nd

25

Turn 90



250

Turn 90



18

Turn 90



Main bearing cap x Cylinder block

12 pointed head  1st

2nd

6 pointed head

22

Turn 90



27

224

Turn 90



275

16

Turn 90



20

Cylinder block w/head straight screw No. 1 plug x Cylinder block

30

306

22

Cylinder block w/head straight screw No. 2 plug x Cylinder block

50

510

37

Cylinder block w/head straight screw No. 3 plug x Cylinder block

30

306

22

Water seal plate x Cylinder block

18

184

13

Cylinder block water drain cock sub-assy x Cylinder block

39

398

29

Vane pump assy x Adjusting strut

43

439

32

Generator x Generator bracket

58

591

43

Generator x Adjusting bar

18

184

13

Intake air surge tank x Intake manifold

28

286

21

Front suspension upper brace center x Body

80

816

59

Drive plate & ring gear sub-assy x Crankshaft

83

846

61

Water outlet x Cylinder head

15

153

11

Intake manifold x Cylinder head

15

153

11

03-16

-

SERVICE SPECIFICATIONS

ENGINE MECHANICAL

117

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

Part Tightened

ft

lbf

kgf

cm

N

m

Exhaust manifold heat insulator No.2 x Exhaust manifold LH

8.5

87

55 in.

lbf

Exhaust pipe support bracket No.1 x Automatic transaxle assy

21

214

15

Emission control valve set x Emission control valve bracket

8.0

82

71 in.

lbf

Surge tank stay No. 2 x Throttle body assy

20

199

14

Cylinder block side cover x Cylinder block

9.0

92

80 in.

lbf

Cylinder block side cover drain cock plug x Cylinder block side cover

7.0

71

62 in.

lbf

Oil control valve filter x Cylinder head

45

459

33

Cylinder head cover rear x Cylinder head

10

102

7

Camshaft timing gear assy (VVT-i) x Camshaft

150



5

1,530



50

111



4

Camshaft timing oil control valve assy x Cylinder head

8.0

82

71 in.

lbf

Exhaust manifold converter sub-assy No. 2 x Exhaust pipe assy FR

62

633

46

030H1-01

-

SERVICE SPECIFICATIONS

EXHAUST

03-17

118

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

EXHAUST

TORQUE SPECIFICATION

Part Tightened

N

m

kgf

cm

ft

lbf

Exhaust pipe assy center x Tail pipe assy

56

571

41

Exhaust pipe assy front x Exhaust manifold RH

62

633

46

Exhaust pipe assy front x Exhaust manifold converter No.2

62

633

46

Exhaust pipe assy front x Exhaust pipe assy center

56

571

41

Exhaust pipe No.1 support bracket x Body

33

337

24

Floor panel brace rear x Body

20

199

14

Exhaust pipe No.1 support bracket x Exhaust pipe support bracket No.1

33

337

24

Oxygen sensor x Exhaust pipe assy front

44

449

32

030H2-01

03-18

-

SERVICE SPECIFICATIONS

COOLING

119

2002 LEXUS ES300 REPAIR MANUAL   (RM911U)

COOLING

SERVICE DATA

Thermostat
Valve opening temperature
Valve lift

at 95



C (203



F)

80 - 84



C (176 - 183



F)

10 mm (0.394 in.) or more

Radiator cap sub-assy
Standard opening pressure
Minimum opening pressure

83.4 - 112.8 kPa (0.85 - 1.15 kgf/cm

2

, 12.1 - 16.4 psi)

69 kPa (0.7 kgf/cm

2

, 10.0 psi)

Cooling fan
Standard amperage

at 20



C (68



F)

8.0 - 12.0 A

Coolant
Capacity

9.2 liters (9.7 US qts, 8.1 lmp. qts)

 

 

 

 

 

 

 

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