Harley Davidson Softail Delux FLSTN BIKE 2011-2015. Electrical Diagnostics - page 21
HOME
NOTES
sm00013
•
The release button is always on the top of the connector.
•
On the pin side of the connector, tangs are positioned at
the bottom of each cavity, so the slot in the pin terminal
(on the side opposite the crimp tails) must face downward.
•
On the socket side, tangs are at the top of each cavity, so
the socket terminal slot (on the same side as the crimp
tails) must face upward.
5
7
2. Gently tug on wire end to verify that the terminal is locked
in place.
2
3. Rotate the hinged secondary lock inward until tabs fully
engage latches on both sides of connector.
3
sm00005
1
1
2
4
- AMP
1
2
3
1
6
2
- AMP
8
1
2
3
4
5
6
1. Latch
2. Secondary lock open
3. Pin housing
3
4. Socket housing
5. Pin terminal
6. Socket terminal
7. Tang (pin)
8. Tang (socket)
5
6
7
8
9
10
Figure A-59. Tyco 070 Multilock Unsealed Connector:
Socket and Pin Housings
1.
3-place housing
2.
6-place housing
Inserting Terminals into Housing
3.
10-place housing
NOTE
Figure A-60. Tyco 070 Multilock Unsealed Connector:
Cavity Numbers on Secondary Locks (socket housings
See Figure A-60. Cavity numbers are stamped into the sec-
shown)
ondary locks of both the socket and pin housings. Match the
wire color to the cavity number found on the wiring diagram.
Preparing Wire Leads for Crimping
1. Hold the terminal so the catch faces the tang in the
chamber. Insert the terminal into its numbered cavity until
1. Strip wire lead removing 5/32 in (4.0 mm) of insulation.
it snaps in place.
A-36 2013 Softail Diagnostics: Appendix A Connector Repair
HOME
2. See Figure A-61 and Figure A-62. Select the pin/socket
Crimping Terminals to Leads
terminals from the parts catalog and identify the insulation
crimp tails (1) and the wire crimp tails (2) and the groove
NOTE
for the crimp tool locking bar (3).
Crimping with the AMP Multi-lock Crimper is a one step opera-
tion. One squeeze crimps both the wire core and the insulation
3. Identify the wire lead gauge and the corresponding crimper
tails.
tool and nesting die. Refer to Table A-8.
1. See Figure A-63. Squeeze the handles to cycle the AMP
MULTI-LOCK CRIMPER (Part No. HD-41609) to the fully
Table A-8. AMP Multilock Connector: Crimp Tool Wire
open position (1).
Gauge/Nest
2. Raise locking bar by pushing up on bottom flange (2).
WIRE GAUGE
NEST
20
Front
NOTE
See Figure A-61 and Figure A-62. Hold the terminal with the
16
Middle
insulation crimp tail (1) facing up. The tool will hold the terminal
18
Rear
by the locking bar groove (3) and simultaneously crimp around
the stripped lead and the insulation.
3. See Figure A-63. With the insulation crimp tail facing
sm00004
upward, insert terminal (pin or socket) (3) through the
1
locking bar, so that the closed side of the terminal rests
on the nest of the crimp tool.
3
4. Release locking bar to lock position of contact (4). When
correctly positioned, the locking bar fits snugly in the space
at the front of the core crimp tails.
5. Insert stripped end of lead (5) until ends make contact with
locking bar.
2
6. Position wire that the wide pair of crimp tails squeeze bare
wire strands, while the narrow pair folds over the insulation
material.
1. Insulation crimp tail
7. Squeeze handle of crimp tool until tightly closed. Tool
2. Wire crimp tail
automatically opens when the crimping sequence is com-
3. Locking bar groove
plete.
Figure A-61. Tyco 070 Multilock Unsealed Connector: Pin
8. Raise up locking bar (7) to remove crimped terminal.
Terminal
sm00001
1
3
2
1. Insulation crimp tail
2. Wire crimp tail
3. Locking bar groove
Figure A-62. Tyco 070 Multilock Unsealed Connector:
Socket Terminal
2013 Softail Diagnostics: Appendix A Connector Repair A-37
HOME
Inspecting Crimped Terminals
sm00007
See Figure A-64. Inspect the wire core crimp (2) and insulation
1
crimp (1). Distortion should be minimal.
sm00008
3
1
2
2
4
1. Insulation crimp
2. Wire core crimp
5
Figure A-64. Tydo 070 Multilock Unsealed Connector:
Terminal Crimp
6
7
8
1. Open position
2. Locking bar flange
3. Insert contact
4. Release locking bar
5. Insert lead
6. Squeeze
7. Raise locking bar
8. Remove crimped terminal
Figure A-63. Tyco 070 Multilock Unsealed Connector:
Terminal Crimping Procedure
A-38 2013 Softail Diagnostics: Appendix A Connector Repair
HOME
TYCO GET 64 SEALED CONNECTOR
A.21
TYCO GET 64 SEALED CONNECTOR
sm07311
PART NUMBER
TOOL NAME
B-50085
TERMINAL EXTRACTOR
General
See Figure A-65. The Tyco GET 64 Sealed connector is found
on the ECM of Dyna and Softail Models.
Housings
Separate: Press on the latch. Pull the socket housings off of
the ECM.
Join: Align the socket housing latch with the catch on the ECM.
Press housing onto ECM.
sm07294
Figure A-66. Tyco GET 64 Secondary Lock
sm07293
1
2
Figure A-65. Tyco GET 64 Sealed Connector Latch
Removing Socket Terminals
1
1. Remove the black wrap to access the back of the con-
2
nector.
2. See Figure A-66. Use needle nose pliers to pull the sec-
ondary lock out of the housing.
3. See Figure A-67. Orient the bevel of the TERMINAL
EXTRACTOR (Part No. B-50085) (1) to the upper or lower
terminal row. Insert the extractor into the slot adjacent to
1. Terminal extractor
the terminal.
2. Retention beam
4. Rotate the extractor to release the retention beam and
Figure A-67. Removing Terminals: Tyco GET 64 Sealed
simultaneously pull on the wire lead to remove the ter-
Connector
minal.
Installing Socket Terminals
1. See Figure A-68. Locate the wire lead cavity by number.
2. See Figure A-69. Orient the open side of the crimp to the
lower or the upper terminal row.
3. Press the terminal in through the rear cover and the seal
until it clicks.
4. Press the secondary lock into the locked position.
5. Black wrap the wire lead bundle.
2013 Softail Diagnostics: Appendix A Connector Repair A-39
HOME
CRIMPING TERMINALS
sm07340
PART NUMBER
TOOL NAME
HD-50120
UNIVERSAL CRIMPER SET
HD-50120-2
HAND CRIMP FRAME
HD-50120-7
TYCO GET 64 DIE
1. Strip the wire insulation. Refer to Table A-9.
2. Install the TYCO GET 64 DIE (Part No. HD-50120-7) in
the HAND CRIMP FRAME (Part No. HD-50120-2) of the
UNIVERSAL CRIMPER SET (Part No. HD-50120).
3. Place the new terminal in the specified nest. Refer to
Table A-9.
4. Insert the wire to the wire stop. Crimp the terminal.
5. Inspect the crimped terminal and wire lead.
Figure A-68. Cavity Numbers
Table A-9. Tyco GET 64 Sealed Crimper Die (Part No.
HD-50120-7)
sm07314
TERMINAL
PART NO.
STRIP LENGTH
NEST
in
mm
Socket:
72666-12
0.170
4.4
A
18-20
AWG
Figure A-69. Socket Terminal Orientation: Crimp Open
Side
A-40 2013 Softail Diagnostics: Appendix A Connector Repair
HOME
TYCO MCP SEALED CONNECTOR
A.22
TYCO MCP SEALED CONNECTOR
sm07369b
PART NUMBER
TOOL NAME
B-0085
TERMINAL EXTRACTOR
GA500A
SNAP-ON TERMINAL PICK
General
The Tyco MCP sealed connector is used on certain ABS
modules.
Housing
Separate: See Figure A-70. Press and hold the lock tab. Pulling
on both ends of the lever, open the lever.
Join: Gently mate the pins to the socket. Press and hold the
lock tab. Pressing on both ends of the lever, close the lever.
sm07296
Figure A-71. Tyco MCP Connector Secondary Lock
sm07354
Figure A-70. Tyco MCP Connector Release Bar
Removing the Large Terminals
1. Snap the wire harness cover off of the back of the con-
nector
Figure A-72. Removing Large Socket Terminals:Tyco MCP
NOTE
Connector
Insert a thin flat bladed screwdriver all the way to the bottom
behind the tab of the secondary lock.
Removing the Small Terminals
2. See Figure A-71. Gently slide the secondary lock out of
1. Snap the wire harness cover off of the back of the con-
the connector with a screw driver.
nector
3. See Figure A-72. Insert the smallest pins of the SNAP-ON
NOTE
TERMINAL PICK (Part No. GA500A) into the gaps on
Insert a thin flat bladed screwdriver all the way to the bottom
each side of the socket to compress the tangs on each
behind the tab of the secondary lock.
side of the terminal.
2. See Figure A-71. Gently slide the secondary lock out of
4. Gently pull on the wire to remove the terminal.
the connector with a screw driver.
3. See Figure A-73. Insert the TERMINAL EXTRACTOR
(Part No. B-0085) into the cavity on the outside of the ter-
minal.
4. Tilt the extractor to lift the molding latch and release the
terminal.
5. Gently pull on the wire to remove the terminal.
2013 Softail Diagnostics: Appendix A Connector Repair A-41
HOME
2. Install the TYCO MCP DIE (Part No. HD-50120-8) in the
sm07355a
handle of the UNIVERSAL CRIMPER SET (Part No. HD-
50120).
3. Place the new terminal in the specified nest.
4. Insert the wire to the wire stop.
5. Crimp the terminal.
6. Inspect the crimped terminal.
Table A-10. Tyco MCP Crimper Die (Part No. HD-50120-8)
TERMINAL
PART NO.
STRIP LENGTH
NEST
in
mm
Large socket:
72579-12
0.165-0.189
4.2-4.8
A
14 AWG
Large socket:
72579-12
0.165-0.189
4.2-4.8
B
16 AWG
Figure A-73. Removing Small Socket Terminal: Tyco MCP
Small socket:
72580-12
0.130-0.153
3.3-3.9
C
Connector
20 AWG
Installing Terminals
sm07290
1. See Figure A-74. Locate the wire lead cavity by number.
2. Use a hobby knife to bend the tangs on each side of the
terminal outward.
3. Align the socket.
4. Push the socket in until it clicks.
5. Press the secondary lock back into the connector.
6. Snap the wire cover in place.
1
sm07361
2
3
1. Locking tang
Figure A-74. Tyco MCP Sealed Connector Cavity Numbers
2. Lead crimp
3. Seal crimp
CRIMPING TERMINALS
Figure A-75. Tyco MCP Socket Terminal Crimp
PART NUMBER
TOOL NAME
HD-50120
UNIVERSAL CRIMPER SET
HD-50120-8
TYCO MCP DIE
1. Strip the wire insulation to specification. Refer to
Table A-10.
A-42 2013 Softail Diagnostics: Appendix A Connector Repair
HOME
SEALED SPLICE CONNECTORS
A.23
6. Slide the connector to the other half of the metal insert.
SEALED SPLICE CONNECTOR REPAIR
Insert the stripped wire lead (1) until it stops. Crimp the
lead in the insert (2).
PART NUMBER
TOOL NAME
HD-25070
HEAT GUN
HD-38125-8
PACKARD CRIMPING TOOL
Be sure to follow manufacturer's instructions when using
HD-39969
ULTRA TORCH
the UltraTorch UT-100 or any other radiant heating device.
HD-41183
HEAT SHIELD ATTACHMENT
Failure to follow manufacturer's instructions can cause a
fire, which could result in death or serious injury. (00335a)
General
•
Avoid directing heat toward any electrical system com-
ponent that is not being serviced.
Splice connectors and several OE ring terminal connectors
use heat shrink covering to seal the connection.
•
Always keep hands away from tool tip area and heat shrink
attachment.
Preparing Wire Leads
7. Use an ULTRA TORCH (Part No. HD-39969), or a HEAT
NOTE
GUN (Part No. HD-25070) with a HEAT SHIELD
When splicing adjacent wires, stagger the splices that the
ATTACHMENT (Part No. HD-41183), to heat the connector
sealed splice connectors will not touch each other.
from the center of the crimp (3) out to each end.
1. Using a shop gauge, identify the gauge of the wire.
NOTE
2. Match the wire gauge to a sealed splice connector by color
It is acceptable for the splice to rest against the heat shrink
and part number. Refer to Table A-11.
tool attachment.
3. Strip insulation off the the wire lead. Refer to Table A-11.
Inspecting Seals
See Figure A-77. Allow the splice to cool and inspect the seal.
Table A-11. Sealed Splice Connectors
The insulation should appear smooth and cylindrical. Melted
WIRE GAUGE
COLOR
PART NO.
STRIP LENGTH
sealant will have extruded out the ends (4) of the insulation.
in
mm
sm00050
18-20 (0.5-0.8 mm)
Red
70585-93
3/8
9.5
1
14-16 (1.0-2.0 mm)
Blue
70586-93
3/8
9.5
10-12 (3.0-5.0 mm)
Y
ellow
70587-93
3/8
9.5
3
NOTE
If any copper wire strands are cut off of the wire core, trim the
end and strip the wire again in a larger gauge stripper.
Splicing Wire Leads
NOTE
See Figure A-77. The connector is crimped on one side and
then the other.
2
1. See Figure A-76. Open the PACKARD CRIMPING TOOL
(Part No. HD-38125-8) ratchet by squeezing the handles
closed.
2. Match the connector color to the wire gauge crimp die in
the jaws. Insert one end of the sealed connector.
1. Red connector die
3. Gently squeeze the handles until the connector is held in
2. Blue connector die
the jaws.
3. Yellow connector die
4. See Figure A-77. Feed the stripped end of a wire into the
Figure A-76. Packard Crimping Tool (HD-38125-8)
connector until the wire stops inside the metal insert (1).
5. Squeeze the handles tightly closed to crimp the lead in
the insert (2). The tool automatically opens when the
crimping is complete.
2013 Softail Diagnostics: Appendix A Connector Repair A-43
HOME
sm00051
1
2
1
2
3
4
4
1. Wire lead in metal insert
2. Crimp metal insert
3. Center of crimp
4. Melted SEALANT
Figure A-77. Sealed Splice Connector
A-44 2013 Softail Diagnostics: Appendix A Connector Repair
TABLE OF CONTENTS
SUBJECT
PAGE NO.
B.1 CONNECTORS
B-1
B.2 WIRING DIAGRAMS
B-5
NOTES
HOME
CONNECTORS
B.1
CONNECTOR LOCATIONS
Connector Number
On wiring diagrams and in service/repair instructions, con-
Function/Location
nectors are identified by a number in brackets.
All vehicle connectors are identified by their function and loca-
tion. Refer to Table B-1.
Repair Instructions
The repair instructions in Appendix A are by connector type.
Place and Color
Refer to Table B-1.
The place (number of wire cavities of a connector housing)
and color of the connector can also aid identification.
Table B-1. Softail Connector Locations
NO.
DESCRIPTION
TYPE
TERMINAL
LOCATION
PROBE
COLOR
[7]
Tail lamp harness to main har-
8-place
Tyco 070 Multilock
Gray
Under seat
ness
Unsealed (BK) (except FXS/B)
[13]
Fuel tank harness
4-place
Tyco 070 Multilock
Gray
Behind fuel tank (under seat)
Unsealed (BK) (FXS/B)
[18]
Right rear stop, tail, and turn
2-place
Tyco 070 Multilock
Gray/Brown
Inside tail lamp lens (except FXS/B,
assembly
Unsealed (except FLSTN,
FLS)
FXS/B, FLS) (BK)
Under seat (FXS/B and FLS)
2-place Deutsch DTM Sealed
(FLSTN)
4-place Deutsch DTM Sealed
(FXS/B, FLS) (GY)
[19]
Left rear stop, tail, and turn
2-place
Tyco 070 Multilock
Gray/Brown
Inside tail lamp lens (except FXS/B,
assembly
Unsealed (except FLSTN,
FLS)
FXS/B, FLS) (BK)
Under seat (FXS/B and FLS)
2-place Deutsch DTM Sealed
(FLSTN)
4-place Deutsch DTM Sealed
(FXS/B, FLS) (BK)
[20]
Console harness
6-place Molex MX 150 Sealed
Gray
Under console
(BK)
[21]
Indicator lamps
6-place Molex MX 150 Sealed
Gray
Under console
(BK)
[22-1]
Right hand controls
4-place
JAE MX19 Sealed (BK)
Y
ellow
Under fuel tank, right side
[22-2]
Right hand controls
2-place
JAE MX19 Sealed (BK)
Y
ellow
Under fuel tank, right side
[24]
Left hand controls
4-place
JAE MX19 Sealed (BK)
Y
ellow
Under fuel tank, left side
[31]
Front turn signals
6-place
Tyco 070 Multilock
Gray
Under fuel tank, right side
Unsealed (BK)
[32]
Front fender tip lamp
2-place
Tyco 070 Multilock
Gray
Under fuel tank, left side
Unsealed (BK)
[33]
Ignition switch
2-place Delphi GT 150 Sealed
Gray
Under fuel tank console (except
(GY)
FXS/B)
Behind ignition coil (FXS/B)
[38]
Headlamp
4-place
Tyco 070 Multilock
Gray
Under fuel tank, left side
Unsealed (BK)
[39]
Speedometer
12-place Delphi Micro 64
Breakout Box
Back of speedometer
Sealed (GY)
[40]
LP, stop, and tail lamp
6-place Deutsch DTM Sealed
Brown
Inside tail lamp lens (except FXS/B,
(except FXS/B, FLS) (BK)
FLS)
3-place Deutsch DTM Sealed
Under seat (FXS/B and FLS)
(FXS/B, FLS) (BK)
2013 Softail Diagnostics: Appendix B Wiring B-1
HOME
Table B-1. Softail Connector Locations
NO.
DESCRIPTION
TYPE
TERMINAL
LOCATION
PROBE
COLOR
[45]
Rear fender tip lamp
3-place
Tyco 070 Multilock
Gray
Inside tail lamp lens
Unsealed (BK)
[47]
Voltage regulator to stator
3-place Dekko (BK)
Back of voltage regulator
[64]
Fuse block
Delphi 280 Metripack Sealed
Gray/Red
Under seat
Delphi 800 Metripack Sealed
(main fuse)
[65]
VSS
3-place Delphi GT 150 Sealed
Gray
Top of transmission case
(BK)
[73]
Auxiliary lamps
2-place
Tyco 070 Multilock
Gray
Behind front fork panel
Unsealed (BK)
[77]
Voltage regulator
2-place Dekko (BK)
Back of voltage regulator
[78-1]
ECM
18-place
Tyco (BK)
Breakout Box
Under seat in front of rear fender
(except FXSB)
Electrical panel behind fender
extension (FXSB)
[78-2]
ECM
18-place
Tyco (GY)
Breakout Box
Under seat in front of rear fender
(except FXSB)
Electrical panel behind fender
extension (FXSB)
[79]
CKP sensor
2-place Deutsch DTM Sealed
Brown
Back of voltage regulator bracket
(BK)
[80]
MAP sensor
3-place Delphi 150 Metripack
Gray
Top of induction module
Sealed (GY)
[83]
Ignition coil
4-place Delphi GT 150 Sealed
Gray
Back of coil
(BK)
[84]
Front fuel injector
2-place Delphi GT 150 Sealed
Gray
Beneath fuel tank
(GY)
[85]
Rear fuel injector
2-place Delphi GT 150 Sealed
Gray
Beneath fuel tank
(GY)
[87]
IAC
4-place Delphi GT 150 Sealed
Gray
Beneath fuel tank
(BK)
[88]
TP sensor
3-place Delphi GT 150 Sealed
Gray
Behind air cleaner backing plate
(BK)
[89]
IAT sensor
2-place Delphi GT 150 Sealed
Gray
Behind air cleaner backing plate
(GY)
[90]
ET sensor
2-place Delphi GT 150 Sealed
Gray
Back of front cylinder, left side
(BK)
[91]
DLC
6-place Deutsch DT Sealed
Black
Under seat
(GY)
[93]
Tail lamp
4-place
Tyco 070 Multilock
Gray
Inside tail lamp lens
Unsealed (BK)
[94]
Rear fender lights harness in
6-place
Tyco 070 Multilock
Gray
Circuit board under tail lamp
circuit board
Unsealed (BK)
assembly
[95]
Purge solenoid
2-place Delphi 150 Metripack
Purple
Electrical panel behind fender
Sealed (BK)
extension
[109]
Auxiliary lamp switch
T
yco Insulated Spade terminal
Gray
Fork back panel
[117]
Fuel gauge
4-place
Tyco 040 Unsealed
Gray
Left front side of fuel tank
(BK)
B-2 2013 Softail Diagnostics: Appendix B Wiring
HOME
Table B-1. Softail Connector Locations
NO.
DESCRIPTION
TYPE
TERMINAL
LOCATION
PROBE
COLOR
[120]
Oil pressure switch
Right Angle Push On Molded
Front right crankcase
(BK)
[121]
Rear stop lamp switch
T
yco Insulated Spade terminal
Red
Right side of transmission
(BK)
[122]
Horn
Flag terminals (BK)
Red
Between cylinders, left side (except
FXS/B)
Front of frame above voltage regu-
lator (FXS/B)
[128]
Starter solenoid
T
yco Insulated Spade terminal
Red
Top of starter
(W)
[131]
Neutral switch
Right Angle Push On Molded
Top of transmission
(BK)
[133]
JSS
3-place Molex MX 150 Sealed
Gray
Back of voltage regulator bracket
(BK)
[137]
HO2 sensor (rear)
4-place Molex MX 150 Sealed
Gray
Under seat in front of battery
(BK)
[138]
HO2 sensor (front)
4-place Molex MX 150 Sealed
Gray
Behind voltage regulator
(BK)
[141]
Fuel pump and sender
4-place Delphi GT 150 Sealed
Gray
Top of fuel tank
(BK)
[142]
Security siren (optional)
3-place Delphi GT 150 Sealed
Gray
Electrical panel behind fender
(BK)
extension
[143]
Front fender tip lamp
2-place
Tyco 070 Multilock
Gray
In front fender tip lamp
Unsealed (BK)
[166]
ABS ECU
20-place
Molex MX 150 Sealed
Breakout Box
Electrical panel behind fender
(BK)
extension
[167]
Front WSS
2-place Delphi 150 Metripack
Gray
Under fuel tank, left side
Sealed (BK)
[168]
Rear WSS
2-place Delphi 150 Metripack
Gray
Electrical panel behind fender
Sealed (BK)
extension
[178]
Active intake solenoid
2-place
Tyco Superseal 1.5
Gray
Air cleaner backing plate
Sealed (BK)
[179]
Active exhaust
5-place
Tyco Superseal 1.5
Gray
Exhaust bracket
Sealed (BK)
[200]
Resistor assembly
3-place Molex MX 150 Sealed
Gray
Under seat
(GY)
[203F]
ACR (front)
2-place
Tyco Superseal 1.5
Gray
Bracket attached to the throttle body
Sealed
[203R]
ACR (rear)
2-place
Tyco Superseal 1.5
Gray
Bracket attached to the throttle body
Sealed
[209]
Security antenna
2-place
Molex MX 64 Unsealed
Light Blue
Under seat
(BK)
[242]
BCM
48-place Molex CMC Sealed
Breakout Box
Electrical panel behind fender
(BK)
extension
[254]
Front HCU
4-place Delphi GT 150 Sealed
Gray
Front of frame above voltage regu-
(BK)
lator
[255]
Rear HCU
4-place Delphi GT 150 Sealed
Gray
Below electrical panel behind fender
(BK)
extension
2013 Softail Diagnostics: Appendix B Wiring B-3
HOME
Table B-1. Softail Connector Locations
NO.
DESCRIPTION
TYPE
TERMINAL
LOCATION
PROBE
COLOR
[259]
BCM battery power
1-place Delphi 800 Metripack
Electrical panel behind fender
Sealed (BK)
extension
[266]
Anti-theft Tracking Module
4-place Delphi GT 150 Sealed
Gray
Electrical panel behind fender
(BK)
extension
[GND1]
Left side ground stud
Ring terminals
Under seat
[GND2]
Right side ground stud
[GND2A]
(Regulator) Right side ground
stud
B-4 2013 Softail Diagnostics: Appendix B Wiring
HOME
WIRING DIAGRAMS
B.2
WIRING DIAGRAM INFORMATION
ed03175
5
Wire Color Codes
Wire traces on wiring diagrams are labeled with alpha codes.
3
4
Refer to Table B-2.
6
For Solid Color Wires: See Figure B-1. The alpha code
identifies wire color.
7
1
2
For Striped Wires: The code is written with a slash (/) between
the solid color code and the stripe code. For example, a trace
8
labeled GN/Y is a green wire with a yellow stripe.
[21A]
1
2
Wiring Diagram Symbols
[21B]
1
2
9
See Figure B-1. On wiring diagrams and in service/repair
instructions, connectors are identified by a number in brackets
[ ]. The letter inside the brackets identifies whether the housing
10
1
2
is a socket or pin housing.
A=Pin: The letter A and the pin symbol after a connector
11
13
number identifies the pin side of the terminal connectors.
B=Socket: The letter B and the socket symbol after a con-
12
nector number identifies the socket side of the terminal con-
nectors. Other symbols found on the wiring diagrams include
the following:
1.
Connector number
2.
Terminal code (A=pin, B=socket)
Diode: The diode allows current flow in one direction only in
3.
Solid wire color
a circuit.
4.
Striped wire color
Wire break: The wire breaks are used to show option variances
5.
Socket symbol
or page breaks.
6.
Pin symbol
7.
Diode
No Connection: Two wires crossing over each other in a wiring
8.
Wire break
diagram that are shown with no splice indicating they are not
9.
No connection
connected together.
10. Circuit to/from
Circuit to/from: This symbol indicates a more complete circuit
11. Splice
diagram on another page. The symbol is also identifying the
12. Ground
direction of current flow.
13. Twisted pair
Splice: Splices are where two or more wires are connected
Figure B-1. Connector/Wiring Diagram Symbols
together along a wiring diagram. The indication of a splice only
indicates that wires are spliced to that circuit. It is not the true
location of the splice in the wiring harness.
ed03169
Ground: Grounds can be classified as either clean or dirty
grounds. Clean grounds are identified by a (BK/GN) wire and
are normally used for sensors or modules.
1
1
2
3
2
4
NOTE
Clean grounds usually do not have electric motors, coils or
anything that may cause electrical interference on the ground
circuit.
A
3
B
Dirty grounds are identified by a (BK) wire and are used for
components that are not as sensitive to electrical interference.
Twisted pair: This symbol indicates the two wires are twisted
together in the harness. This minimizes the circuit's electromag-
netic interference from external sources. If repairs are neces-
4
sary to these wires they should remain as twisted wires.
1. Battery
2. P&A
3. Main
4. Fuse block [64]
Figure B-2. Fuse Block and Socket Terminals
2013 Softail Diagnostics: Appendix B Wiring B-5
HOME
Table B-2. Wire Color Codes
ALPHA CODE
WIRE COLOR
BE
Blue
BK
Black
BN
Brown
GN
Green
GY
Gray
LGN
Light Green
O
Orange
PK
Pink
R
Red
TN
Tan
V
Violet
W
White
Y
Yellow
B-6 2013 Softail Diagnostics: Appendix B Wiring
HOME
Refer to the table below for wiring diagram information.
2013 SOFTAIL WIRING DIAGRAMS
Wiring Diagram List
DIAGRAM
LOCATION
Battery Power Distribution
Figure B-3
Ignition and Accessory Power Distribution:
Except FXS/B and FLS
Figure B-4
Ignition and Accessory Power Distribution:
FXS/B
Figure B-5
Ignition and Accessory Power Distribution:
FLS
Figure B-6
Sensor Grounds
Figure B-7
Ground Circuit:
Except FXS/B and FLS
Figure B-8
Ground Circuit:
FXS/B and FLS
Figure B-9
Front Lighting and Hand Controls:
2013 Softail
Figure B-10
Main Harness 1 of 2:
2013 Softail (Except FXS/B and FLS)
Figure B-11
Main Harness 2 of 2:
2013 Softail (Except FXS/B and FLS)
Figure B-12
Main Harness 1 of 3:
2013 Softail (FXS/B)
Figure B-13
Main Harness 2 of 3:
2013 Softail (FLS)
Figure B-14
Main Harness 3 of 3:
2013 Softail (FXS/B and FLS)
Figure B-15
Rear Lighting:
2013 Softail
Figure B-16
2013 Softail Diagnostics: Appendix B Wiring B-7
HOME
em01514
Battery Power
R
BK
R
R
Fuse
A
1
3
Block
Main
Battery
P&A
Battery
40A
15A
15A
GND 1
Starter
B
2
4
Stud
[64B]
[24B] [24A]
6
[91A]
Left
R/O
1
1
R/O
DLC
Hand
Controls
Voltage
[22B-1] [22A-1]
[78B-2] [78A-2]
Regulator
Right
[21A] [21B]
R/O
1
1
R/O
R/O
18
18
ECM
Hand
Controls
Indicator
P
[77A]
O
6
6
R/O
Lamps
P
[77B]
[39A] [39B]
[20B] [20A]
[259A] [259B]
Speedometer
5
5
R/O
R/O
6
6
R/O
(Except FXS/B)
BCM
1
1
R
R/O
[39A] [39B]
[20B] [20A]
(FXS/B)
Speedometer
5
5
R/O
R/O
6
6
R/O
(With
(Without
Tracking)
Tracking)
Indicator
R/O
Lamps
[142B]
1
1
[142B]
11
20
[166B]
[142A]
1
1
[142A]
11
20
[166A]
Anti-theft
Security
Tracking
Siren
ECU
Module
(Optional)
(ABS Only)
Figure B-3. Battery Power Distribution
B-8 2013 Softail Diagnostics: Appendix B Wiring
HOME
em00977
BCM
Stop/Tail
Tail
Lamp
Lamp
HDI
HDI
2
1
[93B]
[242A]
E3
F4
J3
L3
L4
M2
1
[259A]
2
1
[93A]
[242B]
E3
F4
J3
L3
L4
M2
1
[259B]
Circuit
Board
2
1
[40B]
1
3
[94A]
Battery
2
1
[40A]
R
Power
1
3
[94B]
[120A] [120B]
Distribution
Oil
Pressure
1
1
W/O
Switch
[91A]
R/Y
5
DLC
(FLSTN)
(Except
FLSTN)
[141A] [141B]
[20B] [20A]
A
A
R/BN
7
7
R/BN
Fuel
[38A] [38B]
2
7
[7B]
Pump
Position
2
7
[7A]
BE/BK
1
1
O/W
O/W
1
1
Lamp
[29B] [29A]
[179B] [179A]
1
[32A]
R/GN
1
1
1
[32B]
Active
Exhaust
Tip
1
1
BK
Lamp
[95B] [95A]
[117B]
1
[143A] [143B]
[117A]
1
R/GN
A
A
Purge
Solenoid
[178B] [178A]
Active
R/GN
1
1
Fuel
Intake
Gauge
[84A] [84B]
[85B] [85A]
Front Fuel
Rear Fuel
A
A
R/GN
R/GN
A
A
Injector
Injector
[31A]
3
4
[31B]
3
4
[138B] [138A]
[137A] [137B]
Front
Rear
1
1
R/GN
R/GN
1
1
HO2S
HO2S
[203FB] [203FA]
[203RA] [203RB]
Front ACR
1
1
R/GN
R/GN
1
1
Rear ACR
Right Front
Left Front
Turn Lamp
Turn Lamp
[83A] [83B]
[78B-2] [78A-2]
Ignition
A
A
R/GN
R/GN
16
16
ECM
Coil
Figure B-4. Ignition and Accessory Power Distribution: Except FXS/B and FLS
2013 Softail Diagnostics: Appendix B Wiring B-9