Great Wall V200. Instruction - part 26

 

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Great Wall V200. Instruction - part 26

 

 

Safety airbag-17

Passengers’ side failure 

 

Failure code 

$9015 
$9016 
$9018 
$9019 

Passengers’ side safety airbag module (high or low resistance or shorting grounding) 

Test condition 

Warning  

If not correctly handled, the safety airbag module as well as pretension safety belt may possibly be 

trigged, released and tensioned, thus make serene damage to people. Therefore, please carefully read the 
repairing warning before trouble handling. Please take references in safety airbag system repairing warning 
If with passengers’ side safety airbag failure 
The resistance between SRS safety airbag system unit connector clip stitch 13 and stitch 14 not within the 
designated scope. 
The wiring harness shorting between safety airbag system unit stitch 13 and stitch 14 
Open loop between SRS safety airbag system unit connector clip stitch 13 and stitch 14,   

Possible causes 

Passengers’ side safety airbag module failure 
The failure of connector clip between passengers’ side safety airbag module and SRS safety airbag system 
electronic-control unit 
The failure of connector clip between SRS safety airbag system unit and grounding jumper. 
The circuit shutoff or shorting between passengers’ side safety airbag module and SRS safety airbag system 
electronic-control unit   
The circuit shutoff or shorting between SRS safety airbag system unit and grounding jumper 
SRS safety airbag system unit failure 

Procedure Test 

 

Operation 

 

 

Yes Next 

step 

 

Is the vehicle with passengers’ side safety airbag module 

No Step 

Yes 

Present failure code 
Next step 
History- accumulated failure codes 
Next step   

Check passengers’ side safety airbag connector clips 
Warning    
If not correctly handled, the safety airbag module may possibly be 
trigged and released thus cause serene damage to people, therefore, 
please carefully read the maintenance warning. 
Take references in safety airbag maintenance warning. 
Place the ignition switch in LOCK position   
Release accumulator negative wire and wait for about 1 minute 
plus 
Remove the PAB trim cover, glove box (passengers’ side safety 
airbag is under the trim cover) 
Release passengers’ side safety airbag module connector clip 
Is the previous connector clip normal? 

No 

Replace the wiring harness 

Yes 

Next step   

Confirm whether the failure cause is with passengers’ side safety 
airbag module or some other parts 
Connect a better module to the terminal A and B of passengers’ 
side safety airbag connector clip 
Connect the accumulator negative wire 
Place the ignition switch in ON position   
Any failure code in display? 

No 

Replace passengers’ side safety airbag 
module 
Take references in the 
removal/installation of passengers’ side 
safety airbag module in safety airbag 
system. 

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Safety airbag-18

Normal 

Present failure code   

Replace SRS safety airbag system 

unit  

Take references in 

removal/installation of SRS 

safety airbag system unit in safety 

airbag system. 

History-accumulated failure 

codes  

The end of failure diagnosis   

Check the wiring harness between passengers’ side safety airbag 

module and SRS safety airbag system electronic-control unit 

Place the ignition switch in LOCK position   

Release accumulator negative wire and then wait for about 1 

minute plus   

Remove steering pillar shell 

Release clock spring connector clip 

Release driver’s and passengers’ side safety airbag module 

connector clips 

Release all SRS safety airbag system unit connector clips 

Check whether the following troubles are with the circuit of the 

connector clips terminals between SRS safety airbag system 

electronic-control unit and passengers’ side safety airbag 

module 

Grounding  

Power-supply shorting 

Shutoff  

Is the previous circuit normal? 

Abnormal 

Replace the relative wiring 

harness  

Impact-vehicle diagnosis

Test SRS-ECU diagnostic signals

1.  Connect the  (X-431 diagnostic test’s) diagnostic joint

2.  Read the diagnostic results with X-431 diagnostic tester

Repairing procedure

1.When safety airbag is released.

The following parts should be replaced with new ones

a. Passengers’ side safety airbag module

b. SRS-ECU

c. Driver’s side safety airbag module

2 Check the following parts; replace them with new ones providing something wrong with them.

a. Clock spring

b. Steering-wheel, steering column, bottom steering shaft module

3.Driver’s side safety airbag module’s installation status towards the steering wheel.

a. Check whether abnormal knocking is with the steering wheel, its activity is in good condition and its clearance is normal.

b. Check whether the wiring harness joint is broken and its terminal is deformed.

Caution: Due to the impact, the diagnostic instrument cannot communicate with SRS-ECU when accumulator is lack of

power, in this case, check and maintain the instrument panel wiring harness or utilize the extension power supply.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix-1

A  important parts assurance and request.........................................1

B  non-metal materials consumption table.......................................12

C  Special tools.............................................................................14

D  important working regions and tightening  torque

     important working region............................................................17

E  Electric wiring diagram ..............................................................18

Appendix

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Appendix A-1

Control item

fixing to the 

23

2N

m

Torque wrench

Steel plate gauge 100mm

hexagon flange nut  (Q32012)

hexagon flange nut  (Q32012)

Control item

locate the

riage and fix it with

some bolts(Q32012), 

90

1 0 N

m .

Torque wrench

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-2

the fixed torque of nut 2 in the Figure is 70

10N m

the torque is:  70

10N

m  the fixed

Connection of steering linkage co-

assembly and 

fixed torque of nut 1 in the Figure is 25

Torque wrench

connection of steering linkage co-

assembly and left carriage

Torque wrench

Torque wrench

Connection of left right long longitudinal

tie assembly and carriage and rear axle

 

the fixed torque of nut 1 in the Figure is

Torque wrench

the fixed torque of nut 2 in the Figure is

Torque wrench

Connection of left right short longitudi-

nal tie assembly and carriage

the fixed torque of nut 3 in the Figure is

Torque wrench

Connection of cross tie assembly and rear

axle assembly

the fixed torque of nut 1 in the Figure is

Torque wrench

the fixed torque of nut 1 in the Figure is

Torque wrench

steering linkage co-assembly

cross universal joint

integral power steering general assembly

Connection of left right short longitudinal

tie assembly and rear axle assembly.

Connection of cross tie assembly and

carriage.

short longitudinal tie assembly (R)

long longitudinal tie assembly

short longitudinal tie

assembly  (L)

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-3

1. (upper suspension arm steering knuckle ball pin nut) bolt

Locate the rear transverse stabilizer rob in the corresponding

position of carriage, symmetries the left and right during

installation.

Connection of rear transverse

stabilizer rod and rear axle

Viewing confirmation

the fixed torque of nut 2 in the Figure is 23

3N

m

Torque wrench

Connection of rear transverse

stabilizer rod and rear transverse

stabilizer robs connecting bar

assembly.

the fixed torque of nut 1 in the Figure is 63

5N

m

Torque wrench

rear transverse stabilizer

rear transverse stabilizer rod connecting bar assembly

bush

Upper suspension arm and upper suspension

arm steering knuckle ball pin

Steering gear cross tie ball pin

Lower suspension arm and lower suspension

arm steering knuckle ball pin

the fixed torque of  nut 1 in the Figure is

145

15N

m

the fixed torque of nut 2 in the Figure is120

1 0 N

m

the fixed torque of nut 3 in the Figure is 230

2 0 N

m

Torque wrench

Torque wrench

Torque wrench

2. (steering gear cross tie ball pin nut) left steering

knuckle and wheel hub brake assembly

3. (lower suspension arm steering knuckle ball pin nut bolt

4. left steering knuckle and steering knuckle

and wheel hub brake assembly.

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-4

Connection of front transverse stabilizer rod

and carriage.

the fixed torque of nut 1in the Figure is 25

3N

m

the fixed torque of nut 2in the Figure is 63

5N

m

Connection of front transverse stabilizer rob

and front transverse stabilizer rod connecting

bar assembly

Torque wrench

Torque wrench

transmission assembly

drive shaft assembly

rear axle assembly

Drive shaft assembly installation

Plug the front part of drive shaft into transmission assembly

splinded shaft, after their good meshing, screw the central bearing

hexagon bolt into the corresponding screw hole of the carriage

Center bearing connecting bolt

the fixed torque of bolt 1 in the Figure is 65

5N

m

Drive shaft bolt

the fixed torque of bolt 2in the Figure is 65

5N

m

Torque wrench

Torque wrench

Viewing and handle

confirmation

front transverse stabilizer rod

bush

bush clip

front transverse stabilizer rod

connecting bar assembly

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-5

drive shaft bolt

the fixed torque of bolt 1 in the Figure is  78

5N

m

front axle drive shaft assembly

transmission assembly

rear axle drive shaft assembly

rear axle assembly

petrol lien joint 

petrol line joint tightening torque is  16

2 N

torque wrench

petrol pipe joint

two way valve

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-6

Driver steering oil pump installation

Fixed torque of tubular hexagon bolt 1 in the Figure is

4 0 N

m

Multi-wedge belt

Multi-wedge belt 4PK1100 tension is 500

50N

Torque

Torque

multi-wedge belt 4PK1100

driver steering oil pump

cover lock mounting bolt

effect

c

over lock mounting bolt’s torque is 9

2N

m

the cover lock can be opened freely, the position is reliable

without any jam.

cover lock cable

cover lock buckle

fastening blot

cover lock mounting bracket

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-7

The fixed torque of bolt 1 in the Figure is 6

1N

m

Out handle can be normally and efficiently used, no linkage

falling off, the backup door can be opened and closed freely

without any jam nor unlocking.

Handle confirmation

rear door assembly

backup door bottom buckle

backup door lock

backup door out handle

The door can be opened and closed smoothly without any jam nor

unlocking.

Torque wrench

door lock assembly

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-8

front windshield glass

Apply washer on the front windshield

glass-sticking region

Evenly apply it on the sticking region with the width of about

25mm and completely volatilize it.

Viewing confirmation

Viewing confirmation

Apply base-coater on the front

windshield glass-sticking region

Shake the base-coater to be sufficiently even followed by the

even application on the sticking region with the width of about

20mm and dry it for 2-15 minutes

Apply washer on front windshield

glass

Wash the glass frame with the width of about 25mm,

instantly clean it and volatilize the washer completely.

Apply adhesive on front windshield

glass

Shake the glass base-coater to be sufficiently even followed

by the even application on the glass frame with the width of

about 20 and dry it for 2-15 minutes

Apply base-coater on front

windshield glass

Vertically apply the glass adhesive on the glass frame and

make it even and continuous. Height: 18mm, width: 12mm

Front windshield glass fixing

Instantly install and fix the glass after the glass adhesive

application. Set the left and right clearance between front

windshield glass and the glass frame to be 12mm

Viewing confirmation

Viewing confirmation

Viewing confirmation

Viewing confirmation

Wash, base-coat and stick according to the corresponding positions showed by the broken line in the Figure

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-9

Viewing confirmation

backup door

backup door glass

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

Apply washer on the glass-sticking

region of the backup door

Viewing confirmation

Viewing confirmation

Shake the glass base-coater to be sufficiently even followed

by the even application on the glass frame with the width of

about 20 and dry it for 2-15 minutes

Viewing confirmation

Viewing confirmation

Evenly apply it on the sticking region with the width of about

25mm and volatilize it completely.

Shake the base-coater to be sufficiently even followed by the

even application on the sticking region with the width of

about 20mm and dry it for 2-15 minutes

Wash the glass frame with the width of about 25mm and

volatilize the washer

Apply base-coater on the glass-

sticking region of the backup door

Apply washer on the backup door

glass frame

Apply base-coater on the backup

door glass frame

Apply adhesive on the backup door

glass frame

Backup door glass fixing

Instantly install and fix the glass after the glass adhesive

application

Vertically apply the glass adhesive on the glass frame and make

it even, continuous. Height: 12mm, width: 8mm

Vi e w i n g / h a n d l e

confirmation

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-10

Wash, base-coat and stick according to the corresponding positions showed

by the broken line in the Figure

the auto body

side window glass

 

Control item  

Request  

Control mean  

Apply washer on side 

window sticking region 

Evenly apply it on the sticking region with the width of about 

25mm and completely volatilize it. 

Viewing confirmation   

Apply base-coater on side 

window sticking region 

Shake the base-coater to be sufficiently even (for at least 1 

minute) followed by the even application on the sticking region 

with the width of about 20mm and dry it for 2-15minutes 

Viewing confirmation   

Apply washer on side 

window glass frame   

Wash the glass frame with the width of about 25mm and 

volatilize the washer completely. 

Viewing confirmation 

Apply base coater on side 

window glass frame 

Shake the base-coater to be sufficiently even followed by the 

even application on the glass frame with the width of about 

2omm and dry it for 2-15 minutes. 

Viewing confirmation 

Apply adhesive on side 

window glass frame 

Vertically apply the glass adhesive on the glass frame and make 

it even, continuous. Height: 12mm, width 8mm 

Viewing confirmation 

Side window fixing  

Instantly install and fix the glass after the glass adhesive 

application.  

Viewing /handle confirmation   

 

 

 

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix A-11

Driver seat assembly installation

bolt 1 in the Figure tightening torque:is 33

43N

m

Wheel nut fixing procedure

Wheel nut fixed torque

Installation order is A-C-E-B-D-F as showed in the Figure

Torque wrench

Viewing and handle

confirmation

The headrest can be up and down smoothly, angle-adjuster

handle can be normally used, driver, co-driver seat can move

freely and transmission trim cover can be freely opened.

seat assembly

the fixed torque of nut 1 in the Figure is 135

15N

m

brake disc assembly

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix B-12

Non-metal materials consumption table

Name 

Brand, specification and 

technical condition 

Utility 

Measuring 

unit 

Suitable Note 

Silicon oil 

 

Transmission lever. Three-hole 

rubber block 

Kg Suitable 

 

Thread  block 

sealing agent 

1271 

Short, longitudinal front fixed 

bolt, hub cap bolt, transmission 

lever bolt, carriage fixing 

L Suitable 

 

Silicone rubber 

surface sealing 

agent 

1596 (super gray) 

Installing ring flange 

Suitable 

 

Anti-freeze 

liquid 

vinyl-EG --35℃ 

antifreeze liquid 

Radiator and co-tank - 

Kg 

 

Molybdenum 

disulfide 

pressed 

lithium base 

grease 

3# 

Twisted bar spline, speed shaft 

Suitable 

 

Glass  base 

coater 

5001TF 

Glass base coat 

0.03 

 

Butyl tape 

6×2×700 

Air-filtering suction tube, door 

seal film 

L Suitable 

 

Attraction 

steering fluid 

DEXRON3 (ATF-3) 

Steering fuel cup assembly 

 

Clutch oil 

DOT4 

Clutch master cylinder 

0.15 

 

Brake fluid 

DOT4 

Vacuum assist fluid reservoir 

0.525 

 

Auto gear oil 

GL-4 75W/90 

Transmission 

2.2 

For the exported 

vehicle for 

extremely cold 

areas 

 

Auto gear oil 

GL-4 75W/90 

Transfer case 

2.7 

For the exported 

vehicle for 

extremely cold 

areas 

 

Auto gear oil 

GL-4 80W/90 

Transmission 

1.4 

 

Auto gear oil 

GL-4 80W/90 

Transfer case 

2.5 

 

Auto gear oil 

GL-5   75W/90 

Rear axle 

2.9 

For the exported 

vehicle for 

extremely cold 

areas 

2.9L=5.14PTS 

Auto gear oil 

GL-5   80W/90 

Rear axle 

2.9 

2.9L=5.14PTS 

-------------------------------------------------------------------------------------------------------------------------------------------------------------

Appendix B-13

Auto gear oil 

GL-5 140 

Transmission 

1.4 

For the exported 

vehicle for extremely 

hot areas 

Auto gear oil 

GL-5 140 

Transfer case 

2.7 

For the exported 

vehicle for extremely 

hot areas 

Auto gear oil 

GL-5 140 

Rear axle 

2.9 

For the exported 

vehicle for extremely 

hot areas 

2.9L=5.14PTS 

Auto gear oil 

GL-5 140 

Front axle 

1.4 

For the exported 

vehicle for extremely 

hot areas 

1.4L=2.46PTS 

Auto gear oil 

GL-5 75W/90 

Front axle 

1.4 

 

Auto gear oil 

GL-5 80W/90 

Front axle 

1.4 

1.4L=2.46PTS 

Glass adhesive 

HV3 

Front windshield glass 

0.6 

 

Glass adhesive 

7120 

Backup door glass, side window 

glass 

0.9 

 

Clearance 

adhesive 

LY-22 

Luggage rack 

Kg 

Suitable 

 

Liquid adhesive 

LY-609 

Warming pipe, speed lever 

0.02 

 

Windshield 

washer 

Q35 

Front and rear windows 

 

Refrigerant 

R134a 

Air-conditioning system 

Kg 

0.73 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Non-metal Materials Consumption Table. 

 

Name 

Brand, specification and 

technical condition 

Utility 

Measuring 

unit 

Quantity 

Note 

Engine lubricating 

oil 

SL 10W-40 

Oil pan 

4.3 

Available for 4G64S4M 

engine 

Engine lubricating 

oil 

SL 5W-30 

Oil pan 

Suitable 

Available for 4G64S4M 

engine and exported 

vehicles for extremely 

cold areas. 

Glass activator 

VP04604 

Glass 

Suitable 

 

Lithium base 

grease 

Grease HP-R 

Front axle, 

chassis parts 

Kg 

Suitable 

 

Industrial 

Vaseline 

 

Seat support, 

accumulator 

points 

Kg 

Suitable 

 

 
 
 

 

 

 

  

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