Ford F150 Pickup. Manual - part 409

F150 HERITAGE PICKUP & F150 PICKUP 

TORQUE SPECIFICATIONS (F150 HERITAGE PICKUP & F150 PICKUP ) 

Brake Pedal Nut

20 (27)

Brake Pressure Switch

12-14 (16-19)

Cable Support Bracket Bolt

32 (43)

Front Brake Hose Bracket

10-12 (14-16)

Front Disc Caliper Bleeder Screw

15 (20)

Front Disc Hose Bolt

26 (35)

Front Disc Caliper Anchor Plate Bolt

148 (201)

Front Disc Caliper Bolt

20 (27)

Master Cylinder Brake Line Nut

Front

19 (26)

Rear

13 (18)

Master Cylinder Fluid Control Valve

22-36 (30-49)

Parking Brake Cable & Conduit Clip Bolt

13-17 (18-23)

Parking Brake Control Bolt

11-14 (15-19)

Parking Brake Control-To-Bracket Nut

11-14 (15-19)

Parking Brake Control Bracket-To-Cowl Panel Bolt

11-14 (15-19)

Rear Brake Backing Plate Bolt

40-50 (54-68)

Rear Brake Hose Bolt

23-29 (31-39)

Rear Disc Caliper Bleeder Screw

15 (20)

Rear Disc Caliper Hose Bolt

26 (35)

Rear Disc Caliper Bolt

20 (27)

Speed Control Deactivator Switch

13 (18)

Wheel Lug Nut

148 (201)

INCH Lbs. (N.m)

Front Disc Brake Shield Screw

108 (12)

Parking Brake Release Handle-To-Instrument Panel

18-27 (2-3)

Parking Brake Signal Switch

18-27 (2-3)

Application

Ft. Lbs. (N.m)

Adjustable Pedal Motor Cable

18 (24)

Brake Booster Nut

18 (24)

Brake Master Cylinder Nut

18 (24)

Brake Pedal Bracket Bolts & Nuts

18 (24)

Brake Pedal Nut

20 (27)

Brake Pressure Switch

12-14 (15-20)

Cable Support Bracket Bolt

32 (44)

Front Brake Hose Bracket

10-12 (13-17)

Front Disc Caliper Bleeder Screw

13-17 (17-24)

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

DISC & DRUM BRAKE SPECIFICATIONS 

BLACKWOOD, F150 HERITAGE PICKUP & F150 PICKUP 

BRAKE SPECIFICATIONS 

Front Disc Hose Bolt

23-29 (30-40)

Front Disc Brake Shield Screw

7-10 (10-14)

Front Disc Caliper Anchor Plate Bolt

2002-03 F150 Pickup & F150 Pickup Heritage

136 (185)

2004 F150 Pickup

148 (201)

Front Disc Caliper Bolt

2002-03 F150 Pickup & F150 Pickup Heritage

21-26 (28-36)

2004 F150 Pickup

47 (64)

Master Cylinder Brake Line Nut

12-14 (15-20)

Master Cylinder Fluid Control Valve

22-36 (30-49)

Parking Brake Cable & Conduit Clip Bolt

13-17 (17-23)

Parking Brake Control Bolt

11-14 (14-20)

Parking Brake Control-To-Bracket Nut

11-14 (15-20)

Parking Brake Control Bracket-To-Cowl Panel Bolt

11-14 (15-20)

Rear Brake Backing Plate Bolt

2002-03

40-50 (55-68)

2004

60 (81)

Rear Brake Hose Bolt

23-29 (30-40)

Rear Disc Caliper Bleeder Screw (Except F150 Pickup Heritage)

15 (20)

Rear Disc Caliper Hose Bolt

23-29 (30-40)

Rear Wheel Disc Brake Adapter Bolt

80 (108)

Rear Disc Caliper Bolt

20 (27)

Rear Wheel Cylinder Bolt

9-13 (12-18)

Rear Wheel Cylinder Brake Line Fitting

11-14 (15-20)

Spindle Nut

295 (400)

Wheel Lug Nut

12 mm

100 (135)

14 mm

150 (203)

INCH Lbs. (N.m)

Parking Brake Release Handle-To-Instrument Panel

18-27 (2-3)

Parking Brake Signal Switch

18-27 (2-3)

Rear Caliper Bleeder Screw (F150 Pickup Heritage)

62-79 (7-9)

Rear Wheel Cylinder Bleeder Screw

62-79 (7-9)

May also be referred to as speed control deactivator switch.

Application

In. (mm)

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

Brake Booster Rod Length

0.979-0.995 (24.89-

25.27)

Brake Pedal Free-Play

(1)

Brake Pad (Front & Rear) Maximum Taper Wear (In Any Direction)

0.118 (3.0)

Brake Pad (Front & Rear) Maximum Thickness Variation (Pad-To-Pad)

0.079 (2.0)

Brake Pad (Front & Rear) Minimum Thickness

0.118 (3.0)

Front Disc Diameter

Blackwood

12.1 (307)

F150 Pickup (2002-03) & F150 Pickup Heritage

12.13 (308)

F150 Pickup (2004)

13.0 (.511)

Front Disc Lateral Runout

0.003 (0.08)

Front Disc Minimum Machine To Thickness

Blackwood, F150 Pickup (Light Duty 2002-03)

0.098 (25.1)

F150 Pickup (Heavy Duty)

1.11 (28.3)

F150 Pickup (2004)

1.14 (28.9)

F150 Pickup Heritage

Light Duty

0.96 (24.5)

Heavy Duty

1.11 (28.30)

Front Disc Parallelism (Maximum Thickness Variation)

(1)

Front Disc Discard Thickness

Blackwood & F150 Pickup (2002-03 Light Duty) & F150 Pickup Heritage 
(Light Duty)

0.96 (24.5)

F150 Pickup (2002-03 Heavy Duty) & F150 Pickup Heritage (Heavy Duty)

1.09 (27.7)

F150 Pickup (2004)

1.12 (28.4)

Parking Brake Cage Clearance

0.02 (0.6)

Rear Disc Diameter

Blackwood

13.1 (333)

F150 Pickup

13.7 (348)

F150 Pickup Heritage

13.2 (0.52)

Rear Disc Lateral Runout

0.0002 (.005)

Rear Disc Parallelism (Maximum Thickness Variation)

All

.0005 (.013)

Rear Disc Discard Thickness

Blackwood & F150 Pickup Light Duty (2003-03)

0.48 (12.0)

F150 Heritage Pickup

0.47 (12.0)

F150 Pickup (2004)

0.72 (18.3)

Rear Disc Minimun Machine To Thickness

Blackwood, F150 Pickup Light Duty (2002-03) & F150 Pickup Heritage

0.49 (12.6)

F150 Pickup (2004)

0.75 (19.1)

Rear Drum Lining Minimum Thickness

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup

  

F150 Pickup & F150 Heritage Pickup

0.031 (0.8)

Rear Drum Maximum Refinish Diameter

F150 Pickup & F150 Heritage Pickup

(2)

 11.11 (282.4)

(1)

Information not available from manufacturer.

(2)

Maximum drum diameter is stamped on outside of brake drum.

 

2003 Ford Pickup F150 

2002-04 BRAKES Disc & Drum - Blackwood, F150 Heritage Pickup & F150 Pickup