Daewoo Nubira. Service manual - part 64

5C0 – 8

I

CLUTCH

DAEWOO V–121 BL4

Installation Procedure

1.  Install the clutch pedal with the return spring to the

mount brace.

2.  Coat the piston rod bolt with multi–purpose grease.
3.  Install the piston rod bolt and the locking washer.

4.  Coat the pedal mounting shaft with multi–purpose

grease.

5.  Install the pedal mounting shaft, the washer, and

the nut.

Tighten

Tighten the clutch pedal nut to 18 N

S

m (13 lb–ft).

6.  Connect the return spring to the mount brace.
7.  Connect the negative battery cable.

CLUTCH  5C0 – 9

DAEWOO V–121 BL4

CLUTCH PEDAL POSITION SWITCH

Removal Procedure

1.  Remove the clutch pedal position switch by rotating

the switch and pulling it from the rear of the clutch
pedal bracket.

2.  Disconnect the electrical connector.

Installation Procedure

1.  Connect the electrical connector.
2.  Install the clutch pedal position switch by inserting it

from the rear of the clutch pedal bracket and rotat-
ing the switch until it locks into position.

Adjustment Procedure

After the clutch pedal position switch is installed, adjust it
in the following manner:

1.  Confirm that the engine starts when the clutch ped-

al is fully pressed down.

2.  If the engine does not start when the clutch pedal is

fully pressed down, turn the clutch pedal position
switch adjusting screw until the clutch pedal posi-
tion switch is engaged so that the engine will start.
Do not adjust the screw so far down that it dam-
ages the clutch pedal position switch.

3.  Confirm that the engine does not start when the

clutch pedal is released.

4.  If the engine starts when the clutch pedal is re-

leased completely, replace the clutch pedal position
switch.

5C0 – 10

I

CLUTCH

DAEWOO V–121 BL4

CLUTCH DISC AND RELATED
COMPONENTS

Removal Procedure

1.  Disconnect the negative battery cable.
2.  Raise and suitably support the vehicle.
3.  Remove the left front wheel. Refer to Section 2E,

Tires and Wheels.

4.  Remove the engine under covers. Refer to Section

9N, Frame and Underbody.

5.  Remove the transaxle from the vehicle. Refer to

.Section 5B, Five–Speed Manual Transaxle

6.  Remove the pressure plate bolts and the pressure

plate. Support the pressure plate when you remove
the last bolt.

7.  Remove the clutch disc.

8.  Remove the release fork bolt.

CLUTCH  5C0 – 11

DAEWOO V–121 BL4

9.  Pull the clutch release shaft upward, out of the

transaxle.

10.  Remove the fork and the release bearing from the

release bearing guide sleeve.

11.  Remove the release lever shaft bushings.