Audi A4. Body repair manual - part 20
Airbags, servicing
Fig. 1 .
11/19/2002
Airbags, servicing
- Release front portion of airbag - 1 - and
fold it back to A-pillar, during this, twist-
securing seam -A- must face center of
vehicle.
- Clip in side curtain airbag using clip - 3 -
Fig. 4 .
- Install bolt -4-
Fig. 3 .
- Remainder of installation is in reverse
order of removal
- Switch ignition on.
WARNING!
Make sure the passenger compartment is not
occupied before connecting the battery Ground
(GND) strap.
- Connect battery.
2 - Grip handle adapter
3 - Clip
4 - Bolts (2x)
4 Nm (35 in. lb)
Self-locking
Always replace
Always clean threaded holes for drive
11/19/2002
Airbags, servicing
11/19/2002
Airbags, servicing
5 - Igniter
6 - Side curtain airbag harness connector
7 - Retaining tab
8 - Bolts (2x)
4 Nm (35 in. lb)
Self-locking
Always replace
Always clean threaded holes for drive
flange bolts (e.g. using tap)
Use VAS 5122 and VAG 1783
9 - Clip
11/19/2002
Airbags, servicing
Fig. 1
Igniter at D-pillar
- Remove bolts -8-.
- Remove airbag in direction of arrow.
- Cable rolled up in delivery condition.
5 - Igniter
6 - Harness connector
7 - Retaining tab
8 - Bolts (2x)
Use VAS 5122 and VAG 1783
Tightening torque: 4 Nm (35 in. lb)
9 - Clip
A - Felt
Fig. 2
Disconnecting harness connector for side curtain airbag
- Press catches -A- and disconnect harness connector in direction of
arrow.
6 - Side curtain airbag harness connector
11/19/2002
Airbags, servicing
Fig. 3
Side curtain airbag at lower A-pillar
- Install lower bolt -A- first.
1 - Side curtain airbag
4 - Bolts (2x)
Tightening torque: 4 Nm (35 in. lb)
Fig. 4
Side curtain airbag at upper A-pillar
- Engage clip -3-
- Bolt -A- must be attached along with A-pillar trim panel.
1 - Side curtain airbag
3 - Clip
11/19/2002
Airbags, servicing
Fig. 5
Mounting side curtain airbag at roof grab handle
Front and rear roof grab handles are mounted the same way.
- Insert pre-assembly clip -A- into mounting point -C-.
- Insert pins -B- in mounting points -D-.
- Twist-securing seam -E- must face center of vehicle.
1 - Side curtain airbag
2 - Grip handle adapter, delivery casing airbag
Notes:
After reconnecting the battery, check and activate the vehicle's
electrical equipment (radio, clock, window regulators) according to the
repair manual and/or Owner's Manual.
If the airbag Malfunction Indicator Lamp (MIL) -K75- indicates a
malfunction, the DTC memory must be erased and then checked
again using the VAG 1551 scan tool.
Repair Manual, Body On Board Diagnostic (OBD), Repair Group 01
11/19/2002
Front door trim
Front door trim
Component locations, overview
1 - Door trim
Removing page 70-3
2 - Outer connecting piece
3 - Outer filler piece
4 - Power window switch insert
Driver-side page 70-9
Passenger-side page 70-10
5 - Speaker (tweeter)
Removing page 70-17
6 - Speaker (woofer)
Removing page 70-16
7 - Interior door handle
Removing page 70-19
8 - Central door locking switch
Driver-side only
Removing page 70-15
9 - Trim
Removing page 70-18
Front door trim
10 - Door warning and footwell lights
Removing and installing page 70-33
11 - Detent notch base
12 - Inner connecting piece
13 - Inner filler piece
14 - Door knob guide
15 - Front door trim insulation
Removing and installing page 70-5
Front door trim
Front door trim, removing and installing
- Remove bolt -1-.
Tightening torque: 1.5 Nm (13 in. lb)
- Pull handle shell -2- downward out of door trim -4-.
- Remove bolts -3- (2x).
Tightening torque: 2.5 Nm (22 in. lb)
Vehicles with manual window crank page 70-6 .
- Remove bolts -1- (2x).
Tightening torque: 1.5 Nm (13 in. lb)
- Lift door trim -3- up and out of door shell.
- To install, bases -4- for detent notches -2- (7x) must be installed.
Note:
The Bowden cable for the inside door mechanism and the electrical
harness connectors are not disconnected until after removing door trim -3-
Front door trim
- Pull Bowden cable -1- out of guide -2- and remove.
Note:
When installing make sure that hook -3- faces upward.
- Disconnect electrical harness connectors.
Front door trim
Front door trim insulation, removing and
installing
- Insulation -1- must be inserted into door trim -2- all around.
- When removing or installing insulation -1-, ensure that insulation is not
damaged when installing it over retaining tabs or electrical harness
connectors.
Front door trim
Front manual window cranks, removing
and installing
- Press in flat side of flat-head screwdriver in direction of arrow -1-.
- Rotate flat-head screwdriver in direction of arrow -2-.
- Pull off cover in direction of arrow -3-.
- Remove bolt -1-.
Tightening torque: 2.5 Nm (22 in. lb)
- Remove manual window crank -2- and base -3-.