Vauxhall Movano (2016 year). Instruction

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192

Vehicle care

Then tighten cable using the wheel

If your vehicle gets a flat tyre on the

wrench and adapters by connecting

rear while towing another vehicle,

to the slot position illustrated above

mount the temporary spare wheel in

and turning wrench anticlockwise

the front and the full tyre in the rear.

until the wheel is secured in the fully

Tyre chains 3 185.

raised position.

Summer and winter tyres

9 Warning

If you use winter tyres, the spare

wheel may still be fitted with a

Ensure the front of the wheel (side

summer tyre.

with tyre valve) is facing upwards

when the spare wheel is

If you use the spare wheel when it is

reinstalled below the vehicle

fitted with a summer tyre the vehicle's

Place wheel below the vehicle frame,

frame.

driveability may be affected,

directly beneath the winch

especially on slippery road surfaces.

mechanism.

Temporary spare wheel

Directional tyres

Caution

Fit directional tyres such that they roll

in the direction of travel. The rolling

The use of a spare wheel that is

direction is indicated by a symbol

smaller than the other wheels or in

(e.g. an arrow) on the sidewall.

combination with winter tyres

The following applies to tyres fitted

could affect driveability. Have the

opposing the rolling direction:

defective tyre replaced as soon as

● Driveability may be affected.

possible.

Have the defective tyre renewed

or repaired as soon as possible

Only mount one temporary spare

and fit it instead of the spare

wheel. Do not drive faster than

wheel.

50 mph. Take curves slowly. Do not

use for a long period of time.

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Vehicle care

193

●

Do not drive faster than 50 mph.

Jump starting

Caution

●

Drive particularly carefully on wet

and snow-covered road

Do not start with a quick charger.

The air suspension system must

surfaces.

A vehicle with a discharged battery

be switched off prior to jump

can be started using jump leads and

starting.

the battery of another vehicle.

9 Warning

Avoid contact of the battery with

Be extremely careful when starting

eyes, skin, fabrics and painted

with jump leads. Any deviation

surfaces. The fluid contains

from the following instructions can

sulphuric acid which can cause

lead to injuries or damage caused

injuries and damage in the event

by battery explosion or damage to

of direct contact.

the electrical systems of both

vehicles.

● Never expose the vehicle battery

to naked flames or sparks.

9 Warning

● A discharged vehicle battery can

already freeze at a temperature

Avoid contact with eyes, skin,

of 0 °C. Defrost the frozen vehicle

fabrics, and painted surfaces. The

battery before connecting jump

fluid contains sulphuric acid which

leads.

can cause injuries and damage in

● Wear eye protection and

the event of direct contact.

protective clothing when

handling a vehicle battery.

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194

Vehicle care

●

Use a booster battery with the

Jump start terminal

Jump starting procedure

same voltage (12 volts). Its

capacity (Ah) must not be much

less than that of the discharged

vehicle battery.

●

Use jump leads with insulated

terminals and a cross section of

at least 25 mm².

●

Do not disconnect the discharged

battery from the vehicle.

●

Switch off all unnecessary

electrical consumers.

●

Switch off the air suspension

system 3 125.

In the event of a discharged vehicle

Depending on model, the jump start

battery, the jump start terminal

terminal may be located at the left-

●

Do not lean over the vehicle

enables the vehicle to be started

hand or right-hand side of the engine

battery during jump starting.

without the need to access the battery

compartment.

●

Do not allow the terminals of one

inside the vehicle.

lead to touch those of the other

The jump start terminal is located in

lead.

the engine compartment and

●

The vehicles must not come into

identified by a "<" sign on the red

contact with each other during

insulating cover. Lift the red insulating

the jump starting process.

cover to access the terminal

●

Apply the parking brake and

connector.

engage neutral (instruction

Ensure the red insulating cover is

transmission) or N (instruction

latched back into position when not in

transmission automated).

use.

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Vehicle care

195

far away from the discharged

Towing

vehicle battery as possible,

however at least 60 cm.

Towing the vehicle

Route the leads so that they cannot

The towing eye is stowed with the

catch on rotating parts in the engine

vehicle tools 3 179.

compartment.

To start the engine:

1. Start the engine of the vehicle

providing the jump start.

2. After 5 minutes, start the other

engine. Start attempts should be

made for no longer than

Lead connection order:

15 seconds at an interval of

1. Connect the red lead to the

1 minute.

positive terminal of the booster

3. Allow both engines to idle for

battery.

approx. 3 minutes with the leads

2. Connect the other end of the red

connected.

lead to the jump start terminal of

4. Switch on electrical consumers

Disengage the cover using a suitable

the vehicle with the discharged

(e.g. headlights, heated rear

tool and remove.

vehicle battery.

window) of the vehicle receiving

3. Connect the black lead to the

Screw the towing eye clockwise into

the jump start.

negative terminal of the booster

the front towing point and tighten fully

5. Reverse above sequence exactly

using the wheel wrench.

battery.

when removing leads.

4. Connect the other end of the black

Attach a tow rope - or better still a tow

lead to a vehicle grounding point,

rod - to the towing eye, never to the

such as the engine block or an

bumper or front suspension units.

engine mounting bolt. Connect as

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196

Vehicle care

Towing another vehicle

Caution

Do not tow the vehicle from the

Drive slowly. Do not drive jerkily.

rear. The front towing eye must

Excessive tractive force can

only be used for towing and not

damage the vehicle.

recovering a vehicle.

When the engine is not running,

Switch on ignition to permit operation

considerably more force is needed to

of brake lights, horn and windscreen

brake and steer.

wipers, and move the steering wheel

To prevent the entry of exhaust fumes

slightly to release the steering wheel

from the towing vehicle, switch on the

lock.

air recirculation system 3 106 and

Switch off the air suspension system

close the windows.

3 125.

Seek the assistance of a workshop.

Attach a tow rope - or better still a tow

Transmission in neutral.

After towing, unscrew the towing eye

rod - to the rear towing eye, never to

and refit the cover.

the rear axle and suspension units.

Caution

The rear towing eye must only be

used for towing and not recovering a

Vehicles with instruction

vehicle.

transmission automated: If neutral

cannot be selected, the vehicle

Caution

must only be towed with the drive

wheels raised off the ground.

Drive slowly. Do not drive jerkily.

The vehicle should always be

Excessive tractive force can

towed with the ignition switched

damage the vehicle.

off.

Instruction transmission automated

3 134.

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Vehicle care

197

If using a vehicle wash, comply with

Do not clean the engine compartment

Appearance care

the vehicle wash manufacturer's

with a steam-jet or high-pressure jet

instructions. The windscreen wipers

cleaner.

Exterior care

must be switched off and the exterior

Thoroughly rinse and leather-off the

mirrors must be folded in. Remove

Locks

vehicle. Rinse leather frequently. Use

antenna and external accessories

separate leathers for painted and

The locks are lubricated at the factory

such as roof racks etc.

glass surfaces: remnants of wax on

using a high quality lock cylinder

If you wash your vehicle by hand,

the windows will impair vision.

grease. Use de-icing agent only when

make sure that the insides of the

absolutely necessary, as this has a

Exterior lights

wheel housings are also thoroughly

degreasing effect and impairs lock

rinsed out.

function. After using a de-icing agent,

Headlight and other light covers are

Clean edges and folds on opened

made of plastic. Do not use any

have the locks regreased by a

doors and the bonnet as well as the

abrasive or caustic agents, do not use

workshop.

areas they cover.

an ice scraper, and do not clean them

Washing

Clean bright metal mouldings with a

dry.

cleaning solution approved for

The paintwork of your vehicle is

Polishing and waxing

aluminium to avoid damages.

exposed to environmental influences.

Wash and wax your vehicle regularly.

Wax the vehicle regularly (at the

When using automatic vehicle

Caution

latest when water no longer beads).

washes, select a programme that

Otherwise, the paintwork will dry out.

includes waxing. Restrictions for

Always use a cleaning agent with

Polishing is necessary only if the paint

filmed or matt painted body parts or

a pH value of 4 to 9.

has become dull or if solid deposits

decor tapes, see "Polishing and

Do not use cleaning agents on hot

have become attached to it.

waxing".

surfaces.

Paintwork polish with silicone forms a

Bird droppings, dead insects, resin,

protective film, making waxing

pollen and the like should be cleaned

Have the door hinges of all doors

unnecessary.

off immediately, as they contain

greased by a workshop.

aggressive constituents which can

cause paint damage.

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198

Vehicle care

Unpainted plastic body parts must not

Remove dirt residues from smearing

After the underbody is washed, check

be treated with wax or polishing

wiper blades by using a soft cloth and

the underbody and have it waxed if

agents.

window cleaner. Also make sure to

necessary.

remove any residues such as wax,

Matt filmed body parts or decor tapes

Bitumen/rubber materials could

insect residues and similar from the

must not be polished, to avoid

damage the PVC coating. Have

window.

gleaming. Do not use hot wax

underbody work carried out by a

programmes in automatic car washes

workshop.

Wheels and tyres

if the vehicle is equipped with these

Before and after winter, wash the

parts.

Do not use high-pressure jet

underbody and have the protective

Matt painted decor parts, e.g. mirror

cleaners.

wax coating checked.

housing cover, must not be polished.

Clean rims with a pH-neutral wheel

Otherwise these parts would become

cleaner.

Towing equipment

agleam or the colour would be

Rims are painted and can be treated

Do not clean the coupling ball bar with

dissolved.

with the same agents as the body.

a steam-jet or high-pressure jet

cleaner.

Windows and windscreen wiper

Paintwork damage

blades

Rectify minor paintwork damage with

Interior care

Use a soft lint-free cloth or chamois

a touch-up pen before rust forms.

leather together with window cleaner

Have more extensive damage or rust

Interior and upholstery

and insect remover.

areas repaired by a workshop.

Only clean the vehicle interior,

When cleaning the rear window from

including the instrument panel fascia

Underbody

inside, always wipe in parallel to the

and panelling, with a dry cloth or

heating element to prevent damage.

Some areas of the vehicle underbody

interior cleaner.

For mechanical removal of ice, use a

have a PVC undercoating while other

Clean leather upholstery with clear

sharp-edged ice scraper. Press the

critical areas have a durable

water and a soft cloth. In case of

scraper firmly against the glass so

protective wax coating.

heavy soiling, use leather care.

that no dirt can get under it and

scratch the glass.

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Vehicle care

199

The instrument cluster and the

Plastic and rubber parts

displays should only be cleaned using

Plastic and rubber parts can be

a soft damp cloth. If necessary use a

cleaned with the same cleaner as

weak soap solution.

used to clean the body. Use interior

Clean fabric upholstery with a

cleaner if necessary. Do not use any

vacuum cleaner and brush. Remove

other agent. Avoid solvents and petrol

stains with an upholstery cleaner.

in particular. Do not use high-

Clothing fabrics may not be

pressure jet cleaners.

colourfast. This could cause visible

discolourations, especially on light-

coloured upholstery. Removable

stains and discolourations should be

cleaned as soon as possible.

Clean seat belts with lukewarm water

or interior cleaner.

Caution

Close Velcro fasteners as open

Velcro fasteners on clothing could

damage seat upholstery.

The same applies to clothing with

sharp-edged objects, like zips or

belts or studded jeans.

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200

Service and maintenance

Service intervals - Bus only

Service and

General information

Maintenance of your vehicle is

maintenance

Service information

required every 20,000 miles or after

In order to ensure economical and

1 year, whichever occurs first, unless

safe vehicle operation and to

otherwise indicated by the service

General information

200

maintain the value of your vehicle, it

display.

Service information

200

is of vital importance that all

Confirmations

maintenance work is carried out at the

Recommended fluids, lubricants

proper intervals as specified.

Confirmation of service is recorded in

and parts

201

Recommended fluids and

The detailed, up-to-date service

the Service and warranty booklet.

lubricants

201

schedule for the vehicle is available at

The date and mileage is completed

the workshop.

with the stamp and signature of the

servicing workshop.

Service display 3 82.

Make sure that the Service and

Engine identification 3 204.

warranty booklet is completed

Service intervals - except Bus

correctly as continuous proof of

service is essential if any warranty or

Maintenance of your vehicle is

goodwill claims are to be met, and is

required every 25,000 miles or after

also a benefit when selling the

2 years, whichever occurs first,

vehicle.

unless otherwise indicated by the

service display.

Service display

A shorter service interval can be valid

The service interval is based on

for severe driving behaviour, e.g. for

several parameters depending on

taxis and police vehicles.

usage.

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Service and maintenance

201

The service display, located in the

Dexos is the newest engine oil quality

Recommended fluids,

Driver Information Centre (DIC),

that provides optimum protection for

indicates when the next service is

lubricants and parts

diesel engines. If it is unavailable,

due. Seek the assistance of a

engine oils of other listed qualities

workshop.

Recommended fluids and

must be used.

Service display 3 82.

lubricants

Select the appropriate engine oil

Engine oil lever monitor 3 81.

Only use products that meet the

based on its quality and on the

recommended specifications.

minimum ambient temperature

3 205.

9 Warning

Topping up engine oil

Engine oils of different manufacturers

Operating materials are

and brands can be mixed as long as

hazardous and could be

they comply with the required engine

poisonous. Handle with care. Pay

oil quality and viscosity.

attention to information given on

the containers.

Use of engine oil with only

ACEA A1/B1 or only A5/B5 quality is

Engine oil

prohibited, since it can cause long-

term engine damage under certain

Engine oil is identified by its quality

operating conditions.

and its viscosity. Quality is more

Select the appropriate engine oil

important than viscosity when

based on its quality and on the

selecting which engine oil to use. The

minimum ambient temperature

oil quality ensures e.g. engine

3 205.

cleanliness, wear protection and oil

aging control, whereas viscosity

Additional engine oil additives

grade gives information on the oil's

The use of additional engine oil

thickness over a temperature range.

additives could cause damage and

invalidate the warranty.

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202

Service and maintenance

Engine oil viscosity grades

protection or seal against minor leaks

The SAE viscosity grade gives

can cause function problems. Liability

information of the thickness of the oil.

for consequences resulting from the

use of additional coolant additives will

Multigrade oil is indicated by two

be rejected.

figures, e.g. SAE 5W-30. The first

figure, followed by a W, indicates the

Brake fluid

low temperature viscosity and the

second figure the high temperature

Over time, brake fluid absorbs

viscosity.

moisture which will reduce braking

effectiveness. The brake fluid should

Select the appropriate viscosity grade

therefore be replaced at the specified

depending on the minimum ambient

interval.

temperature 3 205.

All of the recommended viscosity

AdBlue

grades are suitable for high ambient

Only use AdBlue to reduce the

temperatures.

nitrogen oxides in the exhaust

Coolant and antifreeze

emission 3 128.

Use only silicate-free long life coolant

(LLC) antifreeze approved for the

vehicle. Consult a workshop.

The system is factory filled with

coolant designed for excellent

corrosion protection and frost

protection down to approx. -28 °C.

This concentration should be

maintained all year round. The use of

additional coolant additives that

intend to give additional corrosion

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Technical data

203

Technical data

Vehicle identification

Vehicle Identification

Number

Vehicle identification

203

Vehicle Identification Number .. 203

Identification plate

204

Engine identification

204

Vehicle data

205

Recommended fluids and

lubricants

205

Engine data

206

Vehicle weight

208

The VIN is also displayed behind a

Vehicle dimensions

215

removable plastic cover on the front

Capacities

224

right hand door step.Unclip the

Tyre pressures

225

covers using a flat blade screwdriver

to access.

The Vehicle Identification Number

(VIN) is visible through the

windscreen.

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204

Technical data

Information on identification plate:

axle can only bear a load that is equal

Identification plate

to the gross vehicle weight minus the

vehicle identification number

front axle load.

permissible gross vehicle

weight rating in kg

The technical data is determined in

permissible gross train weight

accordance with European

in kg

Community standards. We reserve

maximum permissible front axle

the right to make modifications.

load in kg

Specifications in the vehicle

maximum permissible rear axle

documents always have priority over

load in kg

those given in this instruction.

trim code

technical specifications of

Engine identifier code and engine

vehicle, including: Vehicle paint

number

code, equipment level and

Stamped on the engine cylinder block

The identification plate is located on

vehicle type

and on a label attached to the timing

the right hand door pillar.

additional equipment

chain cover, depending on variant.

specification

fabrication number

interior trim code

Engine identification

The technical data tables show the

Notice

engine identifier code. Engine data

The identification plate on your

3 206.

vehicle may differ from the

illustration shown.

To identify the respective engine,

refer to the engine power in the EEC

The combined total of front and rear

Certificate of Conformity provided

axle loads must not exceed the

with your vehicle or other national

permissible gross vehicle weight. For

registration documents.

example, if the front axle is bearing its

maximum permissible load, the rear

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Technical data

205

Engine oil viscosity grades

Vehicle data

Ambient temperature

Recommended fluids and

lubricants

down to -25 °C SAE 5W-30 or

SAE 5W-40

Required engine oil quality

below -25 °C SAE 0W-30 or

SAE 0W-40

Engine oil quality: Europe

dexos 2

✔

For countries with International

service interval 3 200, you may use

the oil qualities listed below:

Engine oil quality: International

dexos 2

✔

GM-LL-A/B-025

✔

ACEA C3

✔

diesel engines with DPF

ACEA A3/B4

✔

diesel engines without DPF

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206

Technical data

Engine data

Sales designation

2.3 CDTi 110¹⁾

2.3 CDTi 125²⁾

2.3 CDTi 150¹⁾

Engine identifier code

M9T

Number of cylinders

Piston displacement [cm³]

2298

Engine power [kW] (PS)

81 (110)

92 (125)

110 (150)

at rpm

3500

Torque [Nm]

285

310

350

at rpm

1250

1500

Fuel type

Diesel

Euro 5.

Euro 4, Euro 5.

2.3 CDTi BiTurbo 135³⁾ 2.3 CDTi BiTurbo

2.3 CDTi BiTurbo

Sales designation

165³⁾

140⁴⁾

170⁴⁾

Engine identifier code

M9T

Number of cylinders

Piston displacement [cm³]

2298

Engine power [kW] (PS)

100 (135)

120 (165)

103 (140)

125 (170)

at rpm

3500

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Vauxhall Movano (2016 year). Instruction - part 12