Lotus Elise / Lotus Exige. Instruction - part 2

 

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Lotus Elise / Lotus Exige. Instruction - part 2

 

 

Page 5

 

 

Lotus Service Notes   

 

 

  Introduction

USA Low Speed Damage Mitigation:  January 2007

From ‘07 USA VIN serial no. 1579.

To meet USA safety legislation, modifications made to Elise/Exige: Front; armatures and foam inserts 

added between crash structure and clamshell.  Rear; bumper panel housing foam pads either side of licence 

plate, narrower rear grilles, reinforced boot floor and diffuser support panel, stiffened diffuser.   Some elements 

commonised for all markets.

Lotus Sport Exige Cup 255: January 2007

Produced as post registration official factory conversions of '07 Exige S by the Lotus Sport workshops at 

Hethel for certain territories, excluding U.K. and USA.  Not identifiable from VIN coding.

Based on Exige Cup 240 (see above) with following differences: Power increase to 255 PS by; unique 

ECU calibration, enlarged chargecooler, extended roof duct, larger air cleaner and intake spout, uprated fuel 

pump.  A.P. Racing 4 piston alloy front callipers, 308mm front discs.

2-Eleven Introduction: May 2007

VIN character 6/7/8 = 123; Character 13 = 2

Extreme, minimalist, track focussed Elise variant based on Exige Cup 255 powertrain componentry, but 

using new chargecooler arrangement.  Produced in small numbers for U.K. and certain overseas territories.  In 

U.K. only, SVA road going version available.  All other territories only for track use, in LHD or RHD.

New body with no doors or roof.  Aeroscreen.  Rear aerofoil in two versions.  FIA compliant roll over bar.  

Chassis rear brace, unique front top wishbones and steering arms, optional Ohlins suspension.  Accusump, 

twin front oil coolers.  Standard LTC, optional variable LTC & Launch Control.  Uprated clutch.  Odyssey battery.  

Limited warranty for SVA cars.  Extensive options list.

USA Elise Limited Edition 'Type 72D'

Limited edition of 50 cars to commemorate the 35th anniversary of Lotus' F1 1972 World Championship 

victory with the type 72D.  

Phantom black body colour with hand painted gold pinstriping.  Rear body spoiler, black diffuser.  Gold 

laurel leaf decal on front quarters, gold 'Elise' and 'Type 72D' decals, gold raised LOTUS lettering, gold/black 

nosebadge, gold fuel filler cap.  Gold Exige 8 split-spoke wheels with Yokohama A048 tyres and sports suspen-

sion.  Black & gold seats and interior trim details with Limited Edition plaque.  Scale model crash helmet.

Page 6

 

 

Lotus Service Notes   

 

 

  Introduction

ENGINE BAY UNDERTRAY/DIFFUSER

  For certain service operations, it may by necessary to remove the engine bay undertray and/or diffuser 

panel.  The panels contribute to the aerodynamic performance of the car, and also help to keep the engine bay 

clean.  Do not run the car without the panels fitted.                  

3 screws to licence    1 screw each side

plate plinth         to grille panel

                               

          

 

 

 

 

 

 

 

 

 

 

 

 

 

 

      b275b

Diffuser panel 

                                                            3 screws 

                                                            each side

Single screw each                                                 to tank bay

side to clamshell                                                  panel

                                                  Undertray 

                                                  front edge 

        M8 button head                                slots into 

        (2) to subframe    5 screws     M8 button head        chassis              

                      undertray     (2) to lower 

                      to diffuser    link brackets

Page 7

 

 

Lotus Service Notes   

 

 

  Introduction

JACKING POINTS

  Care must be taken when using a lifting jack or hoist to position the device only in one of the the areas 

shown in the illustration, with a suitable rubber or timber pad protecting the chassis from surface damage.  If a 

4-point lift is to be used, the engine bay undertray/diffuser panel (if fitted) must first be removed.  When using 

a 4-point lift, it is strongly recommended that for optimum stability and safety, positions B and D are used.

A;  Identified by a blue sticker.  Beneath crossmember ahead of fuel tank bay.  To be used one side at a time 

for wheel changing - lifts both wheels on one side.  Do not use with a four point garage lift.

B;  Beneath the front end of the right or left hand main chassis rail, behind the front wheelarch.  Garage use 

with 4-point lift in conjunction with (C).

C;  The engine undertray/diffuser panel must first be removed.  Beneath the outboard end of the chassis 

crossmember ahead of the rear wheelarches.  Take care to position the jack between the fixing screws 

for the fuel tank bay perforated undershield.  Garage use with 4-point lift in conjuction with (B).

D;  The engine undertray/diffuser panel must first be removed.  Beneath the rear subframe, close to the lower 

wishbone rearmost mountings.    

Jacking at any other point may damage the chassis or body structure and/or jeopardise safety.

                           

   

 

 

   

 

 

 

 

 

 

 

 

 

 

 

 

           ohs49sn

  

Page 1

 

 

Lotus Service Notes   

 

 

   Section TDP

    

       

 

 

TECHNICAL DATA  -  ENGINE

 

SECTION TDP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

       

 

 

 

 

 

 

 

 

 

 

 

 

 

         Page

 

 

General .................................................................................................................... 

2

 

 

Cylinder Block .......................................................................................................... 

2

 

 

Cylinder Head .......................................................................................................... 

3

 

 

Valves & Springs ......................................................................................................  

3

 

 

Camshafts ................................................................................................................ 

 

 

 

Pistons .....................................................................................................................  

3

 

 

Connecting Rods ...................................................................................................... 

3

 

 

Crankshaft ............................................................................................................... 

3

 

 

Oil Pump ..................................................................................................................  

3

 

 

Coolant Thermostat ..................................................................................................  

3

 

 

 

sn_tdp_engine_cyclone.indd   1

03/07/2006   14:59:41

 

 

 

 

 

 

 

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