Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 125

 

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Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 125

 

 

9-13

9

2. Remove the shock pads.

INSPECTING

„NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect the pads and retaining brackets for damage

or wear.

2. Inspect the rivet holes in the slide rail for damage

or elongation.

INSTALLING

1. Place the pads and retaining brackets into position

on the slide rail.

2. Secure the pads with rivets.

AG531D

Front Outer

Idler Wheels

„NOTE: The skid frame does not have to be
removed for this procedure.

REMOVING

1. Remove the cap screws and lock nuts securing the

front outer idler wheel and the idler wheel mount-

ing block. Account for flat washers and two shim

washers (if applicable).

MS002A

MS003A

2. If applicable, note the locations of the shim wash-

ers for assembly purposes. The shim washers are

to be installed to the inside of the idler wheels.

MS004

„NOTE: On the idler wheels with inserts, account
for a spacer.

MS005

9-14

CLEANING AND INSPECTING

„NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Clean the bearing with a clean cloth.

2. Inspect each idler wheel and each plastic hub for

cracks or damage.

3. Rotate the idler wheel bearing (by hand) and

inspect for binding or roughness.

4. If a bearing must be replaced, use this procedure.

A. Remove the wheel insert (if applicable) and the

snap ring.

B. Using a hydraulic press, press the bearing out

the inside of the wheel.

C. Press the new bearing (on its outer race) into

the idler wheel.

MS006A

D. Install the snap ring making sure the “sharp

side” is directed away from the bearing.

MS007A

E. Install the insert (if applicable).

MS008

INSTALLING

1. Secure the mounting block on the slide rail with a

cap screw and lock nut. Tighten to specifications.

MS009

„NOTE: For proper alignment, it is advisable to
install an idler wheel cap screw into the top mount-
ing block hole prior to tightening.

MS009A

2. Place the two shim washers (if applicable), idler

wheel, and axle against the mounting block mak-

ing sure there is a flat washer on the outside of the

idler wheel.

! CAUTION

Do not remove the bearing unless it is absolutely
necessary. The bearing will be damaged during
removal.

9-15

9

MS004

„NOTE: On idler wheels with inserts, install spac-
ers.

MS005

3. Secure the idler wheel assembly with a cap screw

and a lock nut. Tighten cap screws to specifica-

tions.

MS010

Rear Inner Idler Wheels

„NOTE: The skid frame does not have to be
removed for this procedure.

REMOVING

1. Remove the cap screws, washers, and lock nuts

securing the rear inner idler wheel and the idler

wheel mounting block. Account for all mounting

hardware.

MS137

2. Note the location of the flat washer for assembly

purposes.

MS138

CLEANING AND INSPECTING

„NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Clean the bearing with a clean cloth.

2. Inspect each idler wheel and plastic hub for cracks

or damage.

3. Rotate the idler wheel bearings (by hand) and

inspect for binding or roughness.

4. If a bearing must be replaced, use this procedure.

A. Remove the wheel insert (if applicable) and the

snap ring.

B. Using a hydraulic press, press the bearing out

the inside of the wheel.

C. Press the new bearing (on its outer race) into

the idler wheel.

! CAUTION

Do not remove the bearing unless it is absolutely
necessary. The bearing will be damaged during
removal.

9-16

MS006A

D. Install the snap ring making sure the “sharp

side” is directed away from the bearing.

MS007A

E. Install the insert (if applicable).

MS008

INSTALLING

1. Secure the mounting block on the slide rail with a

cap screw and lock nut. Tighten to specifications.

MS139

„NOTE: For proper alignment, it is advisable to
install an idler wheel cap screw into the top mount-
ing block hole prior to tightening.

MS140A

2. Place the idler wheel into position against the

mounting block making sure there is a flat washer

on the cap screw. Tighten to specifications.

MS141

 

 

 

 

 

 

 

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