Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 99

 

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Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 99

 

 

8-16

Arctic Cat Drive Belt Dimension Chart

* High Performance Belt

**Double-Cog High Performance Belt

***Double-Cog High Performance Belt w/Hard Compound

****Double-Cog High Performance Belt w/High COF Compound

„NOTE: The difference between Drive Belt (p/n 0627-010) and Drive Belt (p/n 0627-020) is width. If one of
these belts is substituted for the other, the driven pulley will need a shim added or a shim removed to
obtain correct belt deflection. Both of these belts are constructed of “hard compound” and should be used
only when recommended. If these belts are used when a softer compound belt is recommended (such as a
p/n 0627-012 or 0627-021), the engine will run at a higher RPM. The difference between Drive Belt (p/n 0627-
046) and Drive Belt (p/n 0627-060) is the hardness. The Drive Belt (p/n 0627-060) is more flexible, and if
used in place of Drive Belt (p/n 0627-046), the engine will run at a lower RPM.

BELT P/N

LENGTH

WIDTH

*0627-001

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-002

43 3/8 ± 3/16 inch

1 3/8 inch

*0627-004

43 5/16 ± 3/16 inch

1 3/8 inch

*0627-006

43 5/8 ± 3/16 inch

1 3/8 inch

*0627-008

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-009

47 3/4 ± 3/16 inch

1 3/8 inch

***0627-010

47 3/4 ± 3/16 inch

1 3/8 inch

**0627-011

45 3/4 ± 3/16 inch

1 3/8 inch

**0627-012

47 3/4 ± 3/16 inch

1 3/8 inch

0627-013

49 ± 3/16 inch

1 7/16 inch

0627-014

49 ± 3/16 inch

1 7/16 inch

***0627-020

47 3/4 ± 3/16 inch

1 13/32 inch

**0627-021

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-031

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-032

44 9/16 ± 3/16 inch

1 15/32 inch

***0627-033

50 5/16 ± 3/16 inch

1 7/16 inch

***0627-034

44 ± 3/16 inch

1 13/32 inch

***0627-035

47 3/4 ± 3/16 inch

1 13/32 inch

***0627-036

45 ± 3/16 inch

1 7/16 inch

**0627-044

44 11/16 ± 3/16 inch

1 15/32 inch

**0627-045

45 7/32 ± 3/16 inch

1 15/32 inch

***0627-046

46 ± 3/16 inch

1 29/64 inch

***0627-047

43 17/32 ± 3/16 inch

1 29/64 inch

***0627-048

47 ± 3/16 inch

1 15/32 inch

***0627-049

48 5/32 ± 3/16 inch

1 15/32 inch

8-17

8

Arctic Cat Drive Belt Replacement Chart

1997

Puma, Puma Deluxe, 

Puma 2-Up ......................... 0627-012

Jag, Jag Deluxe ..................... 0627-012
Panther, Panther L/C.............. 0627-012
Z440, ZL440 .......................... 0627-012
Bearcat 340 ........................... 0627-013
Bearcat 440 & 550 ................. 0627-014
Cougar, Cougar M/C .............. 0627-012
Pantera .................................. 0627-012
EXT EFI Models..................... 0627-012
Powder Special EFI................ 0627-012
Thundercat, ZRT 800, 

ZRT 600 ............................. 0627-010

ZR 580, ZR440 ...................... 0627-010
EXT 600, Powder Extreme..... 0627-010
Powder 580 Carb ................... 0627-010

1998

Jag 340, Panther 340............. 0627-012
Jag 440, Jag 440 DLX ........... 0627-012
Z 440, Panther 440 ................ 0627-012
Panther 550 ........................... 0627-021
Bearcat 340 ........................... 0627-013
Bearcat 440, 

Bearcat Wide Track ............ 0627-014

Cougar, Cougar DLX, 

Cougar M/C ........................ 0627-021

Pantera 580 ........................... 0627-021
Pantera 800 ........................... 0627-020
EXT EFI ................................. 0627-020
EXT EFI DLX ......................... 0627-021
EXT 600, EXT 600 Touring .... 0627-020
Powder Special,

Powder Special EFI ............ 0627-020

Powder Extreme..................... 0627-020
Thundercat, 

Thundercat M/C ................. 0627-020

ZRT 600, ZRT 800 ................. 0627-020
ZR 600, ZR 600 EFI............... 0627-020
ZL 440.................................... 0627-021
ZL 500, ZR 500 ...................... 0627-020
ZR 440 ................................... 0627-020

1999

Jag 340 DLX, Panther 340..... 0627-012
Jag 440, Jag 440 DLX ........... 0627-012
Panther 440 ........................... 0627-012
Panther 550 ........................... 0627-021
Bearcat 340, Bearcat 440 I .... 0627-013
Bearcat 440 II,

Bearcat Wide Track ............ 0627-014

Pantera 580 EFI ..................... 0627-021
Pantera 800 ........................... 0627-020
Triple Touring 600 .................. 0627-020
Powder Special 500 EFI......... 0627-020
Powder Special 600 Models... 0627-020
Powder Special 700 ............... 0627-020
Thundercat, 

Thundercat M/C ................. 0627-020

Z 370...................................... 0627-021
Z 440...................................... 0627-021
ZL 440.................................... 0627-021
ZL 500 Models, 

ZL 600 Models ................... 0627-020

ZR 500 Models ...................... 0627-020
ZR 600 Models ...................... 0627-020
ZR 700 ................................... 0627-020
ZRT 600, ZRT 800 ................. 0627-020

2000

Bearcat 340............................ 0627-013
Bearcat 440 I/440 II/

Wide Track .......................... 0627-014

Pantera Models ...................... 0627-020
Panther 340/440..................... 0627-012
Panther 550............................ 0627-021
Powder Special Models .......... 0627-020
Thundercat Models ................ 0627-020
Triple Touring 600................... 0627-020
Z Models ................................ 0627-021
ZL 440/550 ............................. 0627-021
ZL 500/580/600/700 ............... 0627-020
ZR Models.............................. 0627-020
ZRT Models............................ 0627-020

2001

Bearcat W/T ........................... 0627-014
Mountain Cat Models ............. 0627-020
Pantera Models ...................... 0627-020
Panther 370 Models ............... 0627-013
Panther 440 Models ............... 0627-012
Panther 550............................ 0627-021
Thundercat ............................. 0627-020
Triple Touring 600................... 0627-020
Z Models ................................ 0627-021
ZL Models .............................. 0627-020
ZR Models.............................. 0627-020
ZRT Models............................ 0627-020

2002

Bearcat W/T ........................... 0627-014
Mountain Cat Models ............. 0627-020
Pantera 550............................ 0627-021
Pantera Models (EFI) ............. 0627-020
Panther Models ...................... 0627-021
Thundercat ............................. 0627-020
Z Models ................................ 0627-021
ZL Models .............................. 0627-020
ZR Models.............................. 0627-020
ZRT 600 ................................. 0627-020

2003

Firecat Models........................ 0627-020
Mountain Cat Models ............. 0627-020
Pantera 550............................ 0627-021
Pantera Models (EFI) ............. 0627-020
Panther Models ...................... 0627-021
Z Models ................................ 0627-021
ZL Models .............................. 0627-020
ZR Models.............................. 0627-020

2004

Bearcat 570............................ 0627-013
Firecat 500 Models................. 0627-020
Firecat 600/700 Models.......... 0627-031
King Cat ................................. 0627-020
Mountain Cat Models ............. 0627-020
Pantera 550............................ 0627-021
Pantera Models (EFI) ............. 0627-020
Panther Models ...................... 0627-021
Sabercat 500.......................... 0627-020
Sabercat 600/700 Models ...... 0627-031
Z Models ................................ 0627-021

2005

Bearcat 570 ............................0627-013
Firecat 500 Models .................0627-034
Firecat 600/700 Models ..........0627-034
King Cat..................................0627-020
M-Series .................................0627-036
Pantera 550 ............................0627-021
Pantera 600 EFI......................0627-020
Panther Models ......................0627-021
Sabercat 500 ..........................0627-020
Sabercat 600/700 Models.......0627-035
Z Models.................................0627-021
ZR 900 Models .......................0627-032

2006

Bearcat 570 ............................0627-013
Crossfire Models.....................0627-036
Firecat 500 Models .................0627-044
Firecat 600 EFI r.....................0627-020
Firecat 600/700 Models

w/o Reverse ........................0627-044

Firecat 700 EFI r.....................0627-035
King Cat Models .....................0627-020
M-Series Models ....................0627-036
Panther 370/570 Models ........0627-021
Sabercat 500/600 Models.......0627-020
Sabercat 700 Models..............0627-035
Z Models.................................0627-021
ZR 900 EFI Models.................0627-045

2007

Bearcat 570 ............................0627-013
Crossfire 500/600/800 ............0627-046
Crossfire 1000 ........................0627-060
F5/F6/F8 .................................0627-048
F1000 .....................................0627-060
M-Series .................................0627-046
Panther 370/570 .....................0627-021
Z 370/570 ...............................0627-021

8-18

Drive Clutch/Driven 

Pulley-Related 

Specifications

YEAR

MODELS

ALIGNMENT 

BAR - p/n

ALIGNMENT 

BAR - p/n

CENTER-TO-

CENTER

OFFSET

FLOAT

Offset

Parallelism

cm

in.

mm

in.

mm

in.

2007

Bearcat Model

0644-428

N/A

30.9

12.20

37.72

1.485

0.762-1.524

0.030-0.060

2007

Panther/Z Models

0644-320

N/A

30.9

12.20

34.67

1.365

0.762-1.524

0.030-0.060

2007

Crossfire/M-Series

0644-427

0644-509

29.2

11.50

42.00

1.655

None*

None*

2007

F-Series

0644-496

0644-509

29.2

11.50

32.28

1.507

None*

None*

*

! CAUTION

On this snowmobile, do not allow the driven pulley to “float” on the output shaft or damage to the driven
pulley will occur.

8-19

8

Drive Train and

Brake Systems

This section has been organized into sub-sections for

servicing drive train and brake systems; however,

some components may vary from model to model. The

technician should use discretion and sound judgment

when removing and installing components.

„NOTE: Some illustrations and photographs used
in this section are used for clarity purposes only
and are not designed to depict actual conditions.

„NOTE: Critical torque specifications are located
on page 6 of this section.

Drive Belt

The belt dimensions and construction are two factors

that influence the performance of the drive system.

The two belt dimensions that are important to the per-

formance of the snowmobile are the outside circumfer-

ence and the width. Both of these dimensions will

influence shifting characteristics.

If the drive belt is longer than specified, the drive

clutch and driven pulley will not have the full shift

ratio. Also, a too-long drive belt will cause poor accel-

eration and a decrease in top speed.

If the drive belt is shorter than specified, the drive

clutch and driven pulley will have a different shift pat-

tern because they are in different ratios from those for

which they were originally matched. A too-short drive

belt will cause a loss in performance and a bog on

engagement.

„NOTE: A drive belt that is worn thin may produce
the same effect as one that is too long.

Drive belt construction has an influence on the way the

drive clutch and driven pulley will shift and on the

amount of power that will be transmitted through the

system. ONLY ARCTIC CAT DRIVE BELTS

SHOULD BE USED. Different brands of belts may

not have the same construction causing either more

friction or more slippage when the belt is wedged

between the sheaves and, thus, a loss of efficiency.

„NOTE: A stiff belt causes a HP loss to the track.
As a belt warms up, it gets more flexible and trans-
mits power with less HP loss.

Drive Clutch

 

CHANGING CAM ARMS/SPRINGS

Removing

1. Remove the drive belt.

2. On the three-roller style, remove the cap screw

and lock washer securing the drive clutch to the

crankshaft.

3. On the four-roller style using Drive Clutch Bolt

Tool (p/n 0644-281), remove the 12-mm torxhead

cap screw and lock washer securing the drive

clutch to the crankshaft.

„NOTE: Before installing the clutch puller, apply
oil to the threads of the puller and a small amount
of grease to the tip of the puller.

4. Using the Clutch Puller (p/n 0644-207) - three-

roller style or (p/n 0644-446) - four-roller style

and a breaker bar and the Drive Clutch Spanner

Wrench (p/n 0644-136), tighten the puller. If the

drive clutch will not release, sharply strike the

head of the puller. Repeat this step until the clutch

releases.

5. Remove the drive clutch from the engine compart-

ment.

Disassembling

„NOTE: Note the timing marks on the cover, spi-
der, and movable sheave. These must be aligned
when assembling the drive clutch for balance pur-
poses.

1. Loosen the machine screws securing the cover.

Remove every other cap screw and lock washer

from the cover; then while firmly holding the

cover, remove the three remaining screws and lock

washers equally.

FC054

 

 

 

 

 

 

 

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