Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 60

 

  Index      Snowmobiles / ATV     Snowmobile Arctic Cat 2-Stroke - instruction 2007 year

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

 

Content   ..  58  59  60  61   ..

 

 

Snowmobile Arctic Cat 2-Stroke (2007 year). Instruction - part 60

 

 

4-14

Throttle Cable

„NOTE: Determine which type of cable is being
replaced and remove and install accordingly.

REMOVING

734-533A

737-544A

1. Loosen the throttle cable adjuster jam nuts.

2. Remove the mixing body tops.

3. Remove the throttle cables from the piston valves.

4. Remove the throttle cables from the mixing body

tops.

5. Remove the handlebar pad and console.

6. Remove the cable ties securing the throttle cable.

7. Remove the throttle cable end from the throttle

lever.

8. Using Throttle Cable Removal Tool (p/n 1639-

963), push down on the throttle cable retaining

clip; then remove the cable from the throttle

switch assembly.

„NOTE: On twin carburetor models, it may be
necessary to remove the PTO-side carburetor.

9. Remove the E-ring securing the oil-injection cable

to the control arm. Account for a washer.

10. Loosen the jam nut securing the adjustment cable;

then remove the cable from the oil-injection pump.

INSTALLING

1. Route the throttle cable from the throttle switch

assembly to the carburetors and oil-injection

pump; avoid any sharp bends or moving parts.

2. Install the oil-injection adjustment cable on the

oil-injection pump; secure with the jam nuts.

3. Install the oil-injection cable on the control arm;

secure with a washer and E-ring.

„NOTE: Install the PTO-side carburetor if
removed.

4. Install the throttle cable into the throttle switch

assembly making sure it snaps into place.

5. Install the throttle cable end on the throttle lever.

6. Secure the throttle cable to the steering post with

cable ties.

7. Install the handlebar pad and console.

8. Attach the throttle cable to each throttle valve. The

valve must seat in the groove of the throttle cable

end; then thread the throttle cable into each mixing

body top.

9. Install each piston valve and mixing body top on

the carburetor(s). Tighten securely.

10. Adjust the carburetor(s) (see Adjusting Carbure-

tor(s) in this sub-section).

11. Synchronize the oil-injection pump (see Related

Items sub-section).

KEY

1. Retaining Ring

2. Throttle Cable

3. Cable Tie

4. E-Ring

5. Washer

6. Nut

1
2

3

4
5

6

KEY

1. Cable Tie

2. Throttle Cable

3. Jam Nut

4. E-Ring

5. O-Ring

6. Retaining Clip

! CAUTION

Compress the throttle control lever to ensure free
movement. If the throttle cable sticks or binds, cor-
rect the problem before starting the engine.

4

4-15

Choke Cable

„NOTE: Determine which type of cable is being
replaced and remove and install accordingly.

737-490A

736-596A

REMOVING

1. Bend down the lock tabs locking each brass choke

cable housing on each carburetor.

2. Using a 12-mm wrench, remove each brass choke

cable housing from each carburetor. Account for

the lock tab washers.

3. Remove each brass plunger and spring from the

cable end; then remove each brass choke cable

housing.

4. Remove the screws securing the console.

5. Position the choke lever in the middle-choke posi-

tion; then remove the knurled nut securing the

choke lever housing to the console.

725-001A

6. Slide the choke lever housing from the console.

7. Cut any cable ties used to secure the choke cable

and remove the choke cable from the engine com-

partment.

INSTALLING

1. Position the choke lever in the middle-choke posi-

tion; then from the back side of the console, insert

the choke lever housing through the console.

Secure with the knurled nut.

2. Route the choke cable from the console to each

carburetor; avoid any sharp bends or moving parts.

3. Install each brass choke cable housing onto the

cable end; then install each spring and brass

plunger.

4. Place the lock tab washer on each brass housing

and insert a choke plunger into each carburetor.

5. Thread each brass choke cable housing into each

carburetor and tighten. Bend the lock tab up to

secure the brass housing. Adjust the choke cable

(see Adjusting Carburetor(s) in this sub-section).

6. Place the console into position and secure with the

screws.

KEY

1. Choke Cable

2. Knurled Nut

3. Choke Lever Kit

KEY

1. Choke Cable

2. Knurled Nut

3. Choke Lever Kit

4-16

Mikuni Tuning Components

MAIN JETS AVAILABLE

JET

P/N

JET

P/N

120

6505-270

400

6505-124

130

6505-216

410

6505-212

140

6505-217

420

6505-125

150

6505-168

430

6505-146

160

6505-064

440

6505-126

170

6505-065

450

6505-147

180

6505-056

460

6505-127

190

6505-066

470

6505-148

200

6505-144

480

6505-149

210

6505-145

490

6505-150

220

6505-137

500

6505-151

230

6505-067

510N

6506-378

240

6505-079

520

6505-530

250

6505-068

520N

6506-379

260

6505-017

530N

6506-380

270

6505-069

540

6505-531

280

6505-080

540N

6506-381

290

6505-123

550N

6506-382

300

6505-128

560

6505-172

310

6505-136

560N

6506-383

320

6505-074

580

6505-211

330

6505-070

600

6505-532

340

6505-076

620

6505-174

350

6505-071

640

6505-533

360

6505-038

660

6505-535

370

6505-072

680

6505-169

380

6505-077

700

6505-536

390

6505-078

720

6505-538

JET NEEDLES AVAILABLE

JET NEEDLE

(VM-Style)

P/N

6CE25

6506-408

6CH3

6505-519

6DH2

6505-252

6DH3

6505-509

6DH4

6505-003

6DH7

6505-215

6DH8

6505-236

6DF7

6506-297

7DJ2

6505-549

7DH2

6505-097

7DH5

6505-814

PILOT JETS AVAILABLE

JET NO.

P/N

JET NO.

P/N

17.5

6505-218

35

6505-029

20

6505-138

40

6505-047

22.5

6505-310

45

6505-278

25

6505-075

50

6505-262

27.5

6505-503

52.5

6505-261

30

6505-073

55

6505-255

4

4-17

Mikuni Tuning Components (cont)

* For models with carburetor switch

PISTON VALVES AVAILABLE

SLIDE

CARB. SIZE (mm)

P/N

2.0

28-30

6505-048

3.0

28-30

6505-161

3.0

30

6505-510

3.5

30

6505-528

2.5

32-34

6505-246

3.5

32-34

6505-248

2.5

34

6505-500

2.5

34

6505-614*

3.0

34

6505-507

3.0

34

6505-561*

2.0

36

6505-877

3.0

36

6505-592*

3.0

38

6505-643

3.5

38

6505-436

3.5

38

6505-525

3.5

38

6505-526

3.5

38

6505-554

3.5

38

6505-613*

4.0

38

6505-504

3.5

40

6505-575*

1.0

40-44

6505-092

2.5

40-44

6505-570

3.5

40-44

6505-548

3.0

40-44

6505-809

3.5

40-44

6505-813*

NEEDLE JETS AVAILABLE

NEEDLE 

JET

P/N

NEEDLE

JET

P/N

O-6 (480)

6505-931

Q-2 (480)

6505-641

O-8 (480)

6505-824

Q-3 (480)

6505-599

P-0 (159)

6505-155

Q-4 (166)

6505-214

P-0 (166)

6505-007

Q-4 (480)

6505-636

P-0 (169)

6505-051

Q-5 (159)

6505-119

P-0 (480)

6505-598

Q-5 (166)

6505-520

P-2 (480)

6505-595

Q-5 (480)

6505-580

P-4 (159)

6505-221

Q-6 (166)

6505-506

P-4 (480)

6505-540

Q-8 (480)

6506-112

P-4 (169)

6505-164

R-0 (166)

6505-505

P-4M (961)

6506-407

Z-4 (224)

6505-808

P-5 (480)

6505-542

Z-5 (224)

6505-541

P-5M (953)

6506-405

Z-6 (224)

6505-597

P-6 (159)

6505-247

Z-8 (224)

6505-572

P-6 (166)

6505-268

Z-9 (224)

6505-618

P-6 (480)

6505-539

 AA-0 (224)

6505-544

P-8 (159)

6505-298

AA-1 (224)

6505-609

P-8 (166)

6505-433

AA-3 (224)

6505-604

P-8 (480)

6505-543

AA-4 (224)

6505-605

Q-0 (159)

6505-260

AA-5 (224)

6505-099

Q-0 (166)

6505-190

AA-8 (224)

6505-571

Q-0 (480)

6505-529

 BB-0 (224)

6505-182

Q-2 (166)

6505-508

BB-5 (224)

6505-180

INLET NEEDLE ASSEMBLIES AVAILABLE

SEAT DIA.

CARB. SIZE (mm)

P/N

1.5 mm (Steel)

28, 30, 32, 34

6505-026

1.5 mm (Viton)

28, 30, 32, 34

6505-160

1.5 mm (Steel)

28 — 34 GVM

6505-245

1.5 mm (Viton)

36, 38, 40, 44

6505-171

1.8 mm (Viton)

36, 38, 40, 44

6505-175

2.0 mm (Viton)

36, 38, 40, 44

6505-176

 

 

 

 

 

 

 

Content   ..  58  59  60  61   ..