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2-170 0742-199 NOTE: At this point on the 800 cc, install the NOTE: At this point on the 800 cc, install the 40. With the raised edge of the valve aligned with the channel of the cylinder, slide the APV assemblies into position in the cylinders; then secure with cap screws (coated with blue Loctite #243). Tighten to specifications. CM204 NOTE: At this point, pressure test the engine 41. Secure the stator plate to the crankcase with the Allen-head cap screws (coated with blue Loctite #243) and tightened to specifications. 42. Route the stator harness through the opening in the crankcase; then secure the stator to the stator plate with the Allen-head cap screws (coated with blue Loctite #243). Tighten to specifications. CM143A 43. Secure the upper ignition timing sensor with cap screws (coated with blue Loctite #243). Tighten securely; then install the wiring grommet into the notch of the crankcase. CM176A 44. Secure the lower ignition timing sensor with two cap screws (A) (coated with blue Loctite #243). Tighten securely; then install the grommet. With the stator harness properly positioned, install the plate and cap screw (B) (coated with blue Loctite #243). Tighten securely. CM177A 45. Install the key in the crankshaft. 46. Place the starter pulley in position on the flywheel; then loosely secure the starter pulley with three cap screws (coated with red Loctite #243). While holding the starter pulley, slide the flywheel onto the crankshaft making sure the keyways match. 1000 cc |