Snowmobile Arctic Cat (2007 year). Instruction - part 67

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 67

 

 

7-42

12. Remove the lock nut from the cap screw (G)

securing the left-side shock absorber to the

shock mounting frame; then remove the cap

screw and remove the left-side steering/suspen-

sion components.

13. Remove the cap screws and lock nuts (H) secur-

ing the two steering arms to the suspension

mounting bracket.

14. Remove the lock nuts and cap screws (I) secur-

ing the two shock absorber mounting frames to

the suspension mounting bracket; then remove

the four lock nuts and cap screws (J) securing

the shock mounting frames to the front upper

frame.

„ NOTE: Remove the lock nut from the cap screw
corresponding to (G) - left-side securing the right-
side shock absorber to the shock mounting frame;
then remove the cap screw and slide the right-side
steering/suspension assembly out of the suspen-
sion mounting bracket. Account for the axles and
the shock absorber sleeve.

„ NOTE: For installing purposes, note the position
of the longer 6 mm cap screws securing the shock
mounting frame to the suspension mounting
bracket.

15. Remove the four upper (K) and four lower (L)

cap screws and lock nuts securing the suspen-

sion mounting bracket to the chassis; then

remove the bracket.

„ NOTE: For installing purposes, note the number
of washers between the steering post and suspen-
sion mounting bracket before removing the
bracket.

ZJ169

INSPECTING

„ NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect the mounting bracket and the shock

absorber mounting frames for cracks or unusual

bends.

2. Inspect the bushings for wear or any signs of

damage.

INSTALLING

1. Install the steering post with the proper number

of washers as noted during removing to the sus-

pension mounting bracket with the lock nut

(threads coated with green Loctite #609) (A).

Tighten only until snug.

ZJ169

7-43

7

741-940B

2. Place the suspension mounting bracket into

position in the chassis and tighten until snug the

bracket to the chassis with the four upper (K)

and four lower (L) cap screws and lock nuts. 

„ NOTE: For ease of installing, do not tighten the
four upper and lower cap screws and lock nuts (K)
and (L) at this time.

3. Tighten the lock nut (A) securing the steering

post to the chassis to specifications.

4. Secure the two shock absorber mounting frames

to the suspension mounting bracket with cap

screws and lock nuts (I); then tighten to specifi-

cations. Tighten the four front frame cap screws

and lock nuts (J) to specifications.

„ NOTE: When installing the following steering/
suspension components, tighten the cap screws
and lock nuts only until snug until step 13.

7-44

5. At this time to install the right-side steering/sus-

pension components, first install the shock with

sleeve to the shock mounting frame with cap

screw and lock nut corresponding to (G) - left-

side.

6. At this time, position the drag link and steering

arms into the suspension mounting bracket; then

with axles in place, install the right-side upper

A-arms and lower A-arm with cap screws and

lock nuts corresponding to (E) - left-side.

„ NOTE: When installing the A-arms, make sure
the axle shoulders are properly positioned.

ZJ168A

7. Install the right-side steering arm with cap screw

and lock nut (H).

8. To install the left-side steering components, first

place the sway bar into the sway bar link on the

right-side A-arm; then move the sway bar to the

mounting position.

9. Install the left-side shock absorber with sleeve

to the shock mounting frame with cap screw and

lock nut (G).

10. With the axles (F) properly installed, install the

left-side upper A-arms; then install the lower A-

arm with cap screws and lock nuts (E).

11. Install the left-side steering arm with axle to the

suspension mounting bracket with cap screw

and lock nut corresponding to (H) - right-side.

12. Install the left-side spindle tie rod and the steer-

ing tie rod to the drag link with cap screw and

lock nut (B).

13. Tighten all steering/suspension components

(from steps 5-7 and 9-12) in the following

sequence and to the indicated torque values:

14. Tighten the cap screws and lock nuts (K) and

(L) securing the suspension mounting bracket to

the chassis to specifications.

15. Position the sway bar links (D) onto the sway

bar; then install the sway bar/links onto the left-

side/right-side lower A-arm pins.

16. Secure the sway bar to the suspension mounting

bracket with the sway bar mounting brackets

and lock nuts (C). Tighten securely.

17. Install the close-off cover; then with the exhaust

pipe mounting tab (B) installed to the right-side

cap screw, secure the cover with the two torx-

head cap screws (A). Tighten securely.

ZJ020A

18. Install the exhaust pipe; then secure the pipe to

the resonator, manifold, and mounting tab with

exhaust springs.

19. To install the front bumper assembly, first secure

the bumper to the left-side and right-side panels

with the self-tapping screws.

Step 5

Lock Nut (G) - RH

6.2 kg-m (45 ft-lb)

Step 6

Lock Nut (E) - RH

6.2 kg-m (45 ft-lb)

Step 7

Lock Nut (H) - RH

2.8 kg-m (20 ft-lb)

Step 9

Lock Nut (G) - LH

6.2 kg-m (45 ft-lb)

Step 10

Lock Nuts (E) - LH

6.2 kg-m (45 ft-lb)

Step 11

Lock Nut (H) - LH

2.8 kg-m (20 ft-lb)

Step 12

Lock Nut (B)

5.5 kg-m (40 ft-lb)

7-45

7

ZJ166B

20. Secure the bottom of the assembly to the sus-

pension mounting bracket with the two body

screws and lock nuts. Tighten securely; then

install the hood.

ZJ167A

Console

(Bearcat Wide Track/Jaguar Z1/ 

Panther 660/T660)

„ NOTE: Determine which style 660 cc console is
being removed and remove/install accordingly.

0741-052

0739-883

REMOVING (660 cc)

1. Remove the self-tapping screws securing the

console; then raise the console.

2. Disconnect the wiring harness from the ignition

switch.

3. Remove the console.

REMOVING (Jaguar Z1)

1. Remove the two torx-head screws (A) securing

the console to the chassis; then lift up the rear-

ward end of the console and disconnect the con-

sole harness plug-in.

741-722A

2. Remove the console.

INSTALLING (660 cc)

1. Place the console into position.

2. Connect the wiring harness to the ignition

switch.

3. Secure the console with the self-tapping screws.

KEY

1. Console

2. Door

3. Cap

4. Radio Harness

5. Decal - Right

6. Ignition Switch

7. Retaining Nut

8. Key

9. Decal - Left

10. Accessory Outlet

11. Seat Heater Harness

12. Nut

13. Switch Knob

14. Self-Tapping Screw

KEY

1. Console

2. Door

3. Ignition Switch

4. Key

5. Retaining Nut

6. Self-Tapping Screw

7. Decal - Right

8. Decal - Left

9. Accessory Outlet

 

 

 

 

 

 

 

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