Snowmobile Arctic Cat (2007 year). Instruction - part 59

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 59

 

 

7-10

ZJ157A

„ NOTE: For installing purposes, note the number
of washers between the steering post and the
chassis.

ZJ156B

INSPECTING

„ NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect all welded areas for cracks or deteriora-

tion.

2. Inspect the steering post and steering-post

brackets for cracks, bends, or wear.

3. Inspect the bearing halves, bearing caps, and

bearing housings for cracks or wear.

INSTALLING

0741-342

1. Carefully install the steering post into the chas-

sis; then with the number of washers installed on

the stud of the post as noted during removing,

secure the steering post to the chassis with the

lock nut (threads coated with green Loctite

#609). Tighten to specifications.

ZJ157A

2. Install the steering tie rod to the steering post

and secure with the lock nut. Tighten to specifi-

cations.

KEY

1. Cam Lever

2. Washer

3. Cup

4. Riser Block

5. Retainer - Right

6. Retainer - Left

7. Self-Tapping 

Screw

8. Lock Rod

9. Cap Spring

10. Steering Post

11. Bearing Bracket

12. Cap Screw

13. Washer

14. Lock Nut

7-11

7

ZJ156A

3. Install the four cap screws (threads coated with

blue Loctite #243) securing the upper bearing

bracket to the upper support plate; then tighten

the cap screws to specifications.

ZJ158A

4. Install the front end close-off cover; then with

the exhaust pipe mounting tab (B) installed to

the right-side cap screw, tighten the cap screws

(A) to specifications.

ZJ020A

5. Install the exhaust pipe; then secure the pipe to

the manifold and resonator with the six springs.

Install the spring securing the exhaust pipe to

the mounting tab.

6. Install the handlebar riser block assembly to the

steering post; then secure the assembly with the

retainer and set screw.

ZJ154A

7. With the lock rod in position to the two bottom

caps and the cap springs in place, thread the cam

lever into the lock rod far enough to hold the

handlebar in position.

8. Depress the lock pin, lift up on the cam lever,

and swing the handlebar up and rotate to the

desired position; then press down on the cam

lever until the lock pin is properly positioned.

Check steering for maximum right/left turning

capabilities.

0741-427

„ NOTE: Do not rotate the handlebar to position
that allows air to enter the brake system.

9. Test the handlebar to ensure that it does not

rotate within the riser block. If it does rotate,

release the cam lever and rotate the cam lever

clockwise; then press down on the cam lever

until the lock pin is properly positioned and

locked. Repeat this procedure until the handle-

bar is properly secured.

10. After the handlebar is “locked” in position,

release the cam lever and rotate it one turn

clockwise; then press down on the cam lever

until it “locks” in place.

7-12

„ NOTE: At this point, gently lift the cam lever
without pressing in on the lock pin. If the cam lever
cannot be lifted, the lock pin is secure.

Ski

(120 cc)

REMOVING

1. Remove the cap screw and lock nut securing the

ski to the spindle.

2. Remove the ski and account for two washers.

INSPECTING

„ NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect all hardware and spindle axles for any

signs of damage.

2. Inspect the welded areas for cracks or deteriora-

tion.

3. Inspect the ski for abnormal bends or cracks.

INSTALLING

0740-315

1. Place the ski into position on the spindle; then

secure with a cap screw, two washers, and a lock

nut.

2. Tighten the lock nut securely making sure the

ski is free to pivot.

Ski

(Bearcat Wide Track/Jaguar Z1/ 

Panther 660/T660)

REMOVING

1. Place the front of the snowmobile on a support

stand.

2. Remove the cotter pin; then remove the slotted

nut and cap screw securing the ski assembly to

the spindle. Remove the ski. Account for the

rubber damper and washers.

INSPECTING

„ NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.

1. Inspect the ski for cracks or deterioration.

2. Inspect the ski for abnormal bends or cracks.

3. Inspect the wear bar for wear.

! CAUTION

If at any time the lock pin will not engage into the
locked position, do NOT operate the snowmobile.

! WARNING

Care must be taken to securely lock the handlebar
cam lever to prevent unexpected “movement” of the
handlebar during operation over rough terrain. DO
NOT offset the handlebar so steering (maximum
right/left turning capabilities) are altered or throttle
and brake controls will be affected.

! CAUTION

Do not over-tighten the ski lock nut or binding will
occur.

KEY

1. Ski

2. Wear Bar

3. Lock Nut

4. Saddle

5. Lock Nut

6. Machine Screw

7. Cap Screw

8. Washer

9. Lock Nut

10. Axle

11. Spindle

12. Grease Fitting

13. Insert

14. Spindle Cap

15. Decal

16. Handle

17. Washer

18. Cap Screw

19. Cap Screw

7-13

7

4. Inspect all hardware and the spindle bushings

for wear and damage.

5. Inspect the rubber damper for damage or wear.

INSTALLING

0741-670

0741-526

0741-494

0741-338

1. Position the ski over the saddle.

2. Apply a low-temperature grease to the non-

threaded portion of the cap screw; then slide the

cap screw (with washer as required) through the

ski and saddle accounting for the rubber damper.

KEY

1. Ski

2. Wear Bar

3. Spacer

4. Lock Nut

5. Spacer

6. Spindle Axle

7. Lock Nut

8. Washer

9. Damper

10. Ski Saddle

11. Ski Saddle 

Insert

12. Cotter Pin

13. Cap Screw

14. Spindle

15. Spindle Insert

16. Grease Fitting

17. Bearing

18. Decal

19. Spindle Cap

20. Machine Screw

21. Lock Nut

22. Plastic Handle

23. Lock Nut

24. Cap Screw

25. Cap Screw

Bearcat W/T

KEY

1. Ski 

2. Wear Bar

3. Lock Nut

4. Lock Nut

5. Washer

6. Insert

7. Cap Screw

8. Cotter Pin

9. Damper

10. Spindle

11. Spindle Insert

12. Grease Fitting

13. Bearing

14. Spindle Axle

15. Spindle Cap

16. Decal

17. Plastic Handle

18. Lock Nut

19. Machine Screw

20. Machine Screw

T660 Touring/Turbo Touring/
Turbo Trail 

Panther 660

KEY

1. Spindle

2. Grease Fitting

3. Spindle Insert

4. Bearing

5. Axle

6. Damper

7. Ski

8. Insert

9. Lock Nut

10. Washer

11. Cap Screw

12. Cotter Pin

13. Wear Bar

14. Lock Nut

15. Plastic Handle

16. Lock Nut

17. Machine Screw

18. Machine Screw

19. Spindle Cap

Jaguar Z1

KEY

1. Ski

2. Insert

3. Plastic Handle

4. Wear Bar

5. Lock Nut

6. Spindle

7. Bearing

8. Grease Fitting

9. Thrust Washer

10. Spindle Arm

11. Cap Screw

12. Retaining Ring

13. Bearing

14. Axle

15. Damper

16. Cap Screw

17. Cotter Pin

18. Washer

19. Lock Nut

20. Machine Screw

21. Lock Nut

22. Machine Screw

23. Spindle Cap

 

 

 

 

 

 

 

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