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3-50 AO368 3. With the gasket in place, secure the turbo outlet to the turbo with the two 8 mm cap screws and the three 8 mm lock nuts. Tighten the cap screws and the lock nuts to 2.5 kg-m (18 ft-lb). AO369 4. Connect the two coolant hoses to the turbo, release the clamps, and secure the hoses with the hose clamps. 5. Install the turbo inlet and the gasket onto the turbo. Tighten the cap screws to 1.3 kg-m (9.5 ft-lb). AO370 6. Install the air bypass valve and secure with the 6 mm cap screw. Tighten securely. AO362 7. Install the heat shield onto the turbo outlet and exhaust manifold with the four cap screws. Tighten to 1.1 kg-m (8 ft-lb). AO361 8. Position the intercooler onto the mounting brackets; then connect the intercooler hoses to the turbo, to the throttle body, to the air bypass valve, and to the pressure sensor hose. Tighten all hose clamps securely. 9. With the two flange nuts, secure the intercooler to the mounting brackets. Tighten securely. AO360 |