Snowmobile Arctic Cat (2004 year). Instruction - part 140

 

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Snowmobile Arctic Cat (2004 year). Instruction - part 140

 

 

9-76

AG527D

17. Using a drill and a 3/16-in. drill bit, drill out the

rivets and remove the shock pads. Note the shock
pad location for installation. Account for the
retaining brackets.

„

NOTE: The shock pads should be removed only

if being replaced.

AG528D

INSPECTING

„

NOTE: Whenever a part is worn excessively,

cracked, or damaged in any way, replacement is
necessary.

1. Inspect the slide rail for cracks or unusual bends.

AG529D

2. Inspect the wear strip for wear. The wear strip

must be 10.7 mm (0.42 in.) thick or thicker. If the
wear strip measurement is less than specified,
replacement of both wear strips is necessary.

AG530D

0727-726

INSTALLING

1. Install the shock pads and retaining brackets; then

secure with rivets.

AG531D

2. Secure the track adjuster bracket with the cap

screws and lock nuts. Tighten to 1.5 kg-m
(11 ft-lb).

9-77

9

AG527D

3. Place the rail into position; then install the adjuster

bushing and rear idler wheel. Secure with a cap
screw (coated with red Loctite #271) and flat
washer. Tighten to 3.2 kg-m (23 ft-lb); then install
the wheel cap.

AG628D

FC194

4. If applicable, install coupler block w/bushing.

Secure with cap screws and lock nuts. Tighten to
2.1 kg-m (15 ft-lb).

FS083C

5. Install the rear arm limiter cap screw (coated with

red Loctite #271) in the appropriate hole (as noted
during disassembly) and tighten to 3.2 kg-m
(23 ft-lb).

FS083A

6. Install the rear arm in the appropriate hole as noted

during disassembly; then secure with a cap screw
(coated with red Loctite #271) and lock nut.
Tighten to 3.2 kg-m (23 ft-lb).

FS083B

7. Install the mounting blocks and rear inner idler

wheels in the appropriate holes as noted during
disassembly and secure with cap screws (coated
with red Loctite #271) and lock nuts. Tighten to
3.2 kg-m  (23 ft-lb).

9-78

AG673D

AG672D

8. Secure the front arm mounting bracket with the

cap screws (coated with red Loctite #271) and lock
nuts. Tighten to 2.4 kg-m (17 ft-lb).

AG638D

9. Place the spring into the slide blocks; then place

the spring slide and slide block assembly into posi-
tion on the slide rail. Secure with a cap screw
(coated with red Loctite #271) and washer.
Tighten to 3.2 kg-m (23 ft-lb).

AG680D

AG679D

10. Secure the front inner idler wheel axle with a cap

screw (coated with green Loctite #609) and lock
washer. Tighten to 3.2 kg-m (23 ft-lb).

AG687D

11. Secure the outer idler wheel mounting block with

the cap screw and lock nut. Tighten to 3.2 kg-m
(23 ft-lb).

9-79

9

AG686D

12. Secure the outer idler wheel to the mounting block

with a cap screw, flat washers, idler wheel, axle,
and a lock nut. Tighten to 3.2 kg-m (23 ft-lb).

AG678D

13. Secure the crossbraces with cap screws (coated

with red Loctite #271). Tighten to 1.5 kg-m
(11 ft-lb).

AG511D

„

NOTE: Apply a light coat of grease to the slide

rail surface to aid in installing a new wear strip. If
there are any sharp edges on the lower portion of
the rail, use a file to remove them.

AG534D

14. From the back, start the wear strip onto the rail;

then using a block of wood and a hammer, drive
the wear strip forward into position. Secure with a
machine screw and lock nut. Tighten to 1.1 kg-m
(8 ft-lb).

AG509D

15. Secure the end cap onto the slide rail using a cap

screw, flat washers, and a lock nut. Tighten to
1.1 kg-m (8 ft-lb).

AG506D

16. After the skid frame has been installed, adjust

track tension deflection (see Track Tension in this
sub-section) and track alignment (see Track Align-
ment in this sub-section).

 

 

 

 

 

 

 

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